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Chinese Journal of Mechanical engineering 2024年第1期37卷 203-214页

作者： Xiaokang Huang Xiaoyong Tian Qi Zhong Shunwen He Cunbao Huo Yi Cao Zhiqiang Tong Dichen Li state key lab.ratory of manufacturing systems engineering Xi’an Jiaotong UniversityXian 710049China

Improvement of fabrication efficiency and part performance was the main challenge for the large-scale powder bed fusion(PBF)*** this study,a dynamic monitoring and feedback system of powder bed temperature field using an infrared thermal imager has been established and integrated into a four-laser PBF equipment with a working area of 2000 mm×2000 *** heat-affected zone(HAZ)temperature field has been controlled by adjusting the scanning speed ***,the relationship among spot size,HAZ temperature,and part performance has been *** fluctuation of the HAZ temperature in four-laser scanning areas was decreased from 30.85℃to 17.41℃.Thus,the consistency of the sintering performance of the produced large component has been *** on the controllab.e temperature field,a dynamically adjusting strategy for laser spot size was proposed,by which the fabrication efficiency was improved up to 65.38%.The current research results were of great significance to the further industrial applications of large-scale PBF equipment.

关键词： Powder bed fusion Efficiency Large-scale Spot size Heat-affected zone(HAZ)

Process in laser drilling of deep microholes without taper on metal materials

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Science China(Technological Sciences) 2024年第1期67卷 37-59页

作者： FAN RunZe MEI XueSong CUI JianLei state key lab.ratory for manufacturing systems engineering Xi’an Jiaotong UniversityXi’an 710054China

Deep microhole machining is currently a prominent research area within the aerospace field,encompassing blade film cooling and fuel injection control ***,taper defects in metal materials may lead to performance degradation or even structural damage over a component’s *** and helical drilling,facilitated by ultrashort pulse lasers,have proven more suitable for achieving high-precision,deep holes in metal ***,excessive repetition rates can also result in severe thermal *** methods are commonly employed for controlling taper,including parameter optimization,assistance,and secondary *** laser beam drilling is widely utilized and has been integrated into relevant machining systems for commercial *** deep microholes include film cooling holes and injection *** drilling is a potential machining method for new materials in the aerospace *** laser drilling processing has been studied,numerous related scientific challenges and technical difficulties must be addressed before practical implementation.

关键词： aerospace laser drilling deep microhole taper control

Carbon nanotube integrated circuit technology:purification,assembly and integration

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International Journal of Extreme manufacturing 2024年第3期6卷 120-138页

作者： Jianlei Cui Fengqi Wei Xuesong Mei state key lab.ratory for manufacturing systems engineering Xi’an Jiaotong UniversityXi’an 710049People’s Republic of China

As the manufacturing process of silicon-based integrated circuits(ICs)approaches its physical limit,the quantum effect of silicon-based field-effect transistors(FETs)has become increasingly *** the burgeoning carbon-based semiconductor technology has become one of the most disruptive technologies in the post-Moore *** one-dimensional nanomaterials,carbon nanotubes(CNTs)are far superior to silicon at the same technology nodes of FETs because of their excellent electrical transport and scaling properties,rendering them the most competitive material in the next-generation ICs ***,certain challenges impede the industrialization of CNTs,particularly in terms of material preparation,which significantly hinders the development of CNT-based *** on CNT-based ICs technology,this review summarizes its main technical status,development trends,existing challenges,and future development directions.

关键词： carbon nanotubes integrated circuits field-effect transistors post-Moore

Revealing precipitation behavior and mechanical response of wire-arc directed energy deposited Mg-Gd-Y-Zr alloy by tailoring aging procedures

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International Journal of Extreme manufacturing 2024年第4期6卷 176-200页

作者： Xinzhi Li Xuewei Fang Zhiyan Zhang Shahid Ghafoor Ruikai Chen Yi Liu Kexin Tang Kai Li Minghua Ma Jiahao Shang Ke Huang state key lab.ratory for manufacturing systems engineering School of Mechanical EngineeringXi'an Jiaotong UniversityXi'an 710049 ShaanxiPeople's Republic of China

Mg-Gd-Y-Zr alloy,as a typical magnesium rare-earth(Mg-RE)alloy,is gaining popularity in the advanced equipment manufacturing fields owing to its noticeable age-hardening properties and high specific ***,it is extremely challenging to prepare wrought components with large dimensions and complex shapes because of the poor room-temperature processability of Mg-Gd-Y-Zr ***,we report a wire-arc directed energy deposited(DED)Mg-10.45Gd-2.27Y-0.52Zr(wt.%,GW102K)alloy with high RE content presenting a prominent combination of strength and ductility,realized by tailored nanoprecipitates through an optimized heat treatment ***,the solution-treated sample exhibits excellent ductility with an elongation(EL)of(14.6±0.1)%,while the aging-treated sample at 200°C for 58 h achieves an ultra-high ultimate tensile strength(UTS)of(371±1.5)***,the aging-treated sample at 250°C for 16 h attains a good strength-ductility synergy with a UTS of(316±2.1)MPa and a EL of(8.5±0.1)%.Particularly,the evolution mechanisms of precipitation response induced by various aging parameters and deformation behavior caused by nanoprecipitates type were also systematically *** excellent ductility resulted from coordinating localized strains facilitated by active slip *** the ultra-high strength should be ascribed to the dense nano-β'hampering dislocation ***,the shearable nano-β1 contributed to the good strength-ductility *** work thus offers insightful understanding into the nanoprecipitates manipulation and performance tailoring for the wire-arc DED preparation of large-sized Mg-Gd-Y-Zr components with complex geometries.

关键词： wire-arc directed energy deposition Mg-Gd-Y-Zr alloy precipitation response prominent strength-ductilitycombination deformation mechanism

Flexible pressure sensors with ultrahigh stress tolerance enabled by periodic microslits

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Microsystems & Nanoengineering 2024年第1期10卷 301-311页

作者： Song Wang Chenying Wang Yifan Zhao Yujing Zhang Yaxin Zhang Xiangyue Xu Qijing Lin Kai Yao Yuheng Wang Feng Han Yu Sun Zhuangde Jiang state key lab.ratory for manufacturing systems engineering International Joint Laboratory for Micro/Nano Manufacturing and Measurement TechnologiesSchool of Mechanical EngineeringXi’an Jiaotong UniversityXi’anChina state key lab.ratory for manufacturing systems engineering International Joint Laboratory for Micro/Nano Manufacturing and Measurement TechnologiesSchool of Instrument Science and TechnologyXi’an Jiaotong UniversityXi’anChina The Faculty of Electrical engineering and Computer Science Ningbo UniversityNingboChina Department of Mechanical and Industrial engineering University of TorontoTorontoCanada

Stress tolerance plays a vital role in ensuring the effectiveness of piezoresistive sensing films used in flexible pressure ***,existing methods for enhancing stress tolerance employ dome-shaped,wrinkle-shaped,and pyramidal-shaped microstructures in intricate molding and demolding processes,which introduce significant fabrication challenges and limit the sensing *** address these shortcomings,this paper presents periodic microslits in a sensing film made of multiwalled carbon nanotubes and polydimethylsiloxane to realize ultrahigh stress tolerance with a theoretical maximum of 2.477 MPa and a sensitivity of 18.092 kPa−*** periodic microslits permit extensive deformation under high pressure(e.g.,400 kPa)to widen the detection ***,the periodic microslits also enhance the sensitivity based on simultaneously exhibiting multiple synapses within the sensing interface and between the periodic sensing *** proposed solution is verified by experiments using sensors based on the microslit strategy for wind direction detection,robot movement sensing,and human health *** these experiments,vehicle load detection is achieved for ultrahigh pressure sensing under an ultrahigh pressure of over 400 kPa and a ratio of the contact area to the total area of 32.74%.The results indicate that the proposed microslit strategy can achieve ultrahigh stress tolerance while simplifying the fabrication complexity of preparing microstructure sensing films.

关键词： robot shaped stress

A Hybrid Level Set Optimization Design Method of Functionally Graded Cellular Structures Considering Connectivity

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Computers, Materials & Continua 2024年第4期79卷 1-18页

作者： Yan Dong Kang Zhao Liang Gao Hao Li The state key lab.of Digital manufacturing Equipment and Technology Huazhong University of Science and TechnologyWuhan430074China Institute of systems engineering China Academy of Engineering PhysicsMianyang621900China

With the continuous advancement in topology optimization and additive manufacturing(AM)technology,the capability to fabricate functionally graded materials and intricate cellular structures with spatially varying microstructures has grown ***,a critical challenge is encountered in the design of these structures–the absence of robust interface connections between adjacent microstructures,potentially resulting in diminished efficiency or macroscopic failure.A Hybrid Level Set Method(HLSM)is proposed,specifically designed to enhance connectivity among non-uniform microstructures,contributing to the design of functionally graded cellular *** HLSM introduces a pioneering algorithm for effectively blending heterogeneous microstructure ***,an interpolation algorithm is presented to construct transition microstructures seamlessly connected on both ***,the algorithm enables the morphing of non-uniform unit cells to seamlessly adapt to interconnected adjacent *** method,seamlessly integrated into a multi-scale topology optimization framework using the level set method,exhibits its efficacy through numerical examples,showcasing its prowess in optimizing 2D and 3D functionally graded materials(FGM)and multi-scale topology *** essence,the pressing issue of interface connections in complex structure design is not only addressed but also a robust methodology is introduced,substantiated by numerical evidence,advancing optimization capabilities in the realm of functionally graded materials and cellular structures.

关键词： Hybrid level set method functionally graded cellular structure connectivity interpolated transition optimization design

Multi-carrier Tb/s silicon photonic coherent receiver

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Science China(Information Sciences) 2024年第1期67卷 284-291页

作者： Zhen WANG Xingfeng LI Jingchi LI Jian SHEN Yong ZHANG Yikai SU state key lab.of Advanced Optical Communication systems and Networks Department of Electronic EngineeringShanghai Jiao Tong University

We propose a silicon polarization-diversity coherent receiver for wavelength-multiplexing transmission without using the large-footprint arrayed waveguide grating(AWG).We have integrated our proposed coherent receiver on the silicon-on-insulator(SOI) platform for high-capacity *** the proposed coherent receiver,high-frequency photocurrent signals from other wavelengths are suppressed by electrical low-pass ***,the signal-signal beat interference(SSBI) generated from each wavelength is eliminated by the balanced *** two features lend to the proposed coherent receiver being free of the mm-scale *** have demonstrated our proposed coherent receiver to detect a 1.12-Tb/s wavelength-division-multiplexed and polarization-division-multiplexed 16-ary quadrature amplitude modulation(PDM-16-QAM) *** compact footprint of the silicon chip promises small-form-factor receivers for future ultra-high-capacity coherent communication systems that require a high integration level and low fabrication cost.

关键词： silicon photonics optical receivers coherent communication wavelength-division-multiplexing(WDM) polarization-division-multiplexing(PDM)

Twisted Integration of Complex Oxide Magnetoelectric Heterostructures via Water‑Etching and Transfer Process

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Nano-Micro Letters 2024年第1期16卷 360-369页

作者： Guannan Yang Guohua Dong Butong Zhang Xu Xu Yanan Zhao Zhongqiang Hu Ming Liu state key lab.ratory for manufacturing systems engineering Electronic Materials Research LaboratoryKey Laboratory of the Ministry of EducationEngineering Research Center of Spin Quantum Sensor ChipsUniversities of Shaanxi ProvinceSchool of Electronic Science and EngineeringXi’an Jiaotong UniversityXi’an 710049People’s Republic of China

Manipulating strain mode and degree that can be applied to epitaxial complex oxide thin films have been a cornerstone of strain *** recent years,lift-off and transfer technology of the epitaxial oxide thin films have been developed that enabled the integration of heterostructures without the limitation of material types and crystal ***,twisted integration would provide a more interesting strategy in artificial magnetoelectric heterostructures.A specific twist angle between the ferroelectric and ferromagnetic oxide layers corresponds to the distinct strain regulation modes in the magnetoelectric coupling process,which could provide some insight in to the physical *** this work,the La_(0.67)Sr_(0.33)MnO_(3)(001)/0.7Pb(Mg_(1/3)Nb_(2/3))O_(3)-0.3PbTiO_(3)(011)(LSMO/PMN-PT)heterostructures with *** *** angles were assembled via water-etching and transfer *** transferred LSMO films exhibit a fourfold magnetic anisotropy with easy axis along LSMO.A coexistence of uniaxial and fourfold magnetic anisotropy with LSMO[110]easy axis is observed for the 45°Sample by applying a 7.2 kV cm^(−1)electrical field,significantly different from a uniaxial anisotropy with LSMO[100]easy axis for the 0°*** fitting of the ferromagnetic resonance field reveals that the strain coupling generated by the 45°twist angle causes different lattice distortion of LSMO,thereby enhancing both the fourfold and uniaxial *** work confirms the twisting degrees of freedom for magnetoelectric coupling and opens opportunities for fabricating artificial magnetoelectric heterostructures.

关键词： Magnetoelectric heterostructures Twist angle Epitaxial lift-off Magnetic anisotropy Ferromagnetic resonance

Piezoelectric Drop-on-Demand Inkjet Printing with Ultra-High Droplet Velocity

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Research 2024年第3期2023卷 123-137页

作者： Zhengjie Yang Hongmiao Tian Chunhui Wang Xiangming Li Xiaoliang Chen Xiaoming Chen Jinyou Shao state key lab.ratory for manufacturing systems engineering Xi’an Jiaotong UniversityXi’anShaanxi 710049China Frontier Institute of Science and Technology(FIST) Xi’an Jiaotong UniversityXi’anShaanxi 710049China.

Improving droplet velocity as much as possible is considered as the key to improving both printing speed and printing distance of the piezoelectric drop-on-demand inkjet printing *** are 3 tough and contradictory issues that need to be addressed simultaneously,namely,the actuation pressure of the piezoelectric printhead,satellite droplets,and the air resistance,which seems almost impossible to achieve with classical ***,a novel solution is *** modulating the positive crosstalk effect inside and outside the printhead,self-tuning can be achieved,including self-reinforcing of the actuation pressure,self-restraining of satellite droplets,and self-weakening of the air resistance,thereby greatly improving droplet *** on these mechanisms,waveform design methods for different inks and printheads are *** results demonstrate that monodisperse droplet jetting with a maximum velocity of 27.53 m/s can be achieved,reaching 3 to 5 times that of the classical method(5 to 8 m/s).Correspondingly,the printing speed and distance can be simultaneously increased by almost 10 times,demonstrating an ability of direct printing on irregular ***,the compatibility of ink materials is expanded,as the Ohnesorge number and the viscosity of printable inks for the printhead used are increased from 0.36–0.72 to 0.03–1.18 and from 10–12 cp to 1–40.3 cp,respectively,even breaking the traditional limitations of the piezoelectric printing technology(Ohnesorge number of 0.1 to 1;viscosity of 1 to 25 cp).All the above provide a new perspective for improving droplet velocity and may even offer a game-changing choice for expanding the boundaries of the piezoelectric drop-on-demand inkjet printing technology.

关键词： piezoelectric viscosity thereby

Full-Scale Isogeometric Topology Optimization of Cellular Structures Based on Kirchhoff-Love Shells

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Computer Modeling in engineering & Sciences 2024年第6期139卷 2479-2505页

作者： Mingzhe Huang Mi Xiao Liang Gao Mian Zhou Wei Sha Jinhao Zhang state key lab.of Intelligent manufacturing Equipment and Technology Huazhong University of Science and TechnologyWuhan430074China

Cellular thin-shell structures are widely applied in ultralightweight designs due to their high bearing capacity and strength-to-weight *** this paper,a full-scale isogeometric topology optimization(ITO)method based on Kirchhoff-Love shells for designing cellular tshin-shell structures with excellent damage tolerance ability is *** method utilizes high-order continuous nonuniform rational B-splines(NURBS)as basis functions for Kirchhoff-Love shell *** geometric and analysis models of thin shells are unified by isogeometric analysis(IGA)to avoid geometric approximation error and improve computational *** topological configurations of thin-shell structures are described by constructing the effective density field on the *** volume constraints are imposed in the proximity of each control point to obtain bone-like cellular *** facilitate numerical implementation,the p-norm function is used to aggregate local volume constraints into an equivalent global *** numerical examples are provided to demonstrate the effectiveness of the proposed *** simulation and comparative analysis,the results indicate that the cellular thin-shell structures optimized by the proposed method exhibit great load-carrying behavior and high damage robustness.

关键词： Cellular thin-shell structures isogeometric analysis full-scale topology optimization Kirchhoff–Love shells