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Transfer film effects induced by 3D-printed polyether-ether-ketone with excellent tribological properties for joint prosthesis

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Bio-Design and manufacturing 2024年第1期7卷 43-56页

作者： Yang Li Jibao Zheng Changning Sun Dichen Li State Key Laboratory for manufacturing System engineering School of Mechanical EngineeringXi’an Jiaotong UniversityXi’an 710054China National Medical Products Administration(NMPA)Key Laboratory for Research and Evaluation of Additive manufacturing Medical Devices Xi’an Jiaotong UniversityXi’an 710054China

Based on the building principle of additive manufacturing,printing orientation mainly determines the tribological properties of joint *** this study,we created a polyether-ether-ketone(PEEK)joint prosthesis using fused filament fabrication and investigated the effects of printing orientation on its tribological properties using a pin-on-plate tribometer in 25% newborn calf *** ultrahigh molecular weight polyethylene transfer film is formed on the surface of PEEK due to the mechanical capture of wear debris by the 3D-printed groove morphology,which is significantly impacted by the printing orientation of *** the printing orientation was parallel to the sliding direction of friction,the number and size of the transfer film increased due to higher steady *** transfer film protected the matrix and reduced the friction coefficient and wear rate of friction pairs by 39.13%and 74.33%,***,our findings provide a novel perspective regarding the role of printing orientation in designing knee prostheses,facilitating its practical applications.

关键词： 3D printing orientation Transfer film Tribological properties Polyether-ether-ketone Knee prosthesis

Mathematical Modeling and a Multiswarm Collaborative Optimization Algorithm for Fuzzy Integrated Process Planning and Scheduling Problem

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Tsinghua Science and Technology 2024年第2期29卷 285-304页

作者： Qihao Liu Cuiyu Wang Xinyu Li Liang Gao State Key Laboratory of Intelligent manufacturing Equipment and Technology School of Mechanical Science and EngineeringHuazhong University of Science and TechnologyWuhan430074China

Considering both process planning and shop scheduling in manufacturing can fully utilize their complementarities,resulting in improved rationality of process routes and high-quality and efficient production. Hence,the study of Integrated Process Planning and Scheduling (IPPS) has become a hot topic in the current production field. However,when performing this integrated optimization,the uncertainty of processing time is a realistic key point that cannot be neglected. Thus,this paper investigates a Fuzzy IPPS (FIPPS) problem to minimize the maximum fuzzy completion time. Compared with the conventional IPPS problem,FIPPS considers the fuzzy process time in the uncertain production environment,which is more practical and realistic. However,it is difficult to solve the FIPPS problem due to the complicated fuzzy calculating rules. To solve this problem,this paper formulates a novel fuzzy mathematical model based on the process network graph and proposes a MultiSwarm Collaborative Optimization Algorithm (MSCOA) with an integrated encoding method to improve the optimization. Different swarms evolve in various directions and collaborate in a certain number of iterations. Moreover,the critical path searching method is introduced according to the triangular fuzzy number,allowing for the calculation of rules to enhance the local searching ability of MSCOA. The numerical experiments extended from the well-known Kim benchmark are conducted to test the performance of the proposed MSCOA. Compared with other competitive algorithms,the results obtained by MSCOA show significant advantages,thus proving its effectiveness in solving the FIPPS problem.

关键词： Integrated Process Planning and Scheduling(IPPS) fuzzy processing time fuzzy completion time MultiSwarm Collaborative Optimization Algorithm(MSCOA)

Cyclic Pulsating Pressure Enhanced Segregating Structuration of Ultra-High Molecular Weight Polyethylene/Graphene Composites as High-performance Light-Weight EMI Shields

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Chinese Journal of Polymer Science 2024年第7期42卷 958-967,I0008页

作者： Yun-Zhi Huang Xiao-Xiao Liu Lan-Wei Li Guang-Ming Huang Zhao-Xia Huang Jin-Ping Qu National engineering Research Center of Novel Equipment for Polymer Processing Key Laboratory of Polymer Processing EngineeringMinistry of EducationGuangdong Provincial Key Laboratory of Technique and Equipment for Macromolecular Advanced ManufacturingSchool of Mechanical and Automotive EngineeringSouth China University of TechnologyGuangzhou 510641China school of advanced manufacturing Technology Guangdong Mechanical&Electrical PolytechnicGuangzhou 510550China

Currently,the enhancement in electromagnetic interference(EMI)performance of polymeric composite generally relies on either improving electrical conductivity(σ)for stronger electromagnetic(EM)reflections or tailoring structure for higher EM ***,we proposed a novel technique called cyclic pulsating pressure enhanced segregating structuration(CPP-SS),which can reinforce these two factors *** structural information was supplied by optical microscopy(OM)and scanning electron microscopy(SEM),both of which confirmed the formation and evolution of segregate structured ultra-high molecular weight polyethylene(UHMWPE)/graphene ***,the result showed that CPP-SS can significantly improve theσof ***,advanced specific EMI shielding efficiency of 31.1 d B/mm was achieved for UHMWPE/graphene composite at 1-mm thickness and a low graphene loading of 5 wt%.Meanwhile,it also confirmed that the intrinsic disadvantage of poor mechanical properties of conventional segregated structure composites can be *** work is believed to provide a fundamental understanding of the structural and performance evolutions of segregated structured composites prepared under CPPSS,and to bring us a simple and efficient approach for fabricating high-performance,strong and light-weight polymeric EMI shields.

关键词： Cyclic pulsating pressure Segregated structure Ultra-high molecular weight polyethylene Graphene Electromagnetic interface

Contact Stress Reliability Analysis Model for Cylindrical Gear with Circular Arc Tooth Trace Based on an Improved Metamodel

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Computer Modeling in engineering & Sciences 2024年第7期140卷 593-619页

作者： Qi Zhang Zhixin Chen Yang Wu Guoqi Xiang Guang Wen Xuegang Zhang Yongchun Xie Guangchun Yang school of Intelligent manufacturing&Automobile Chengdu Industrial Vocational Technical CollegeChengdu610218China school of Intelligent manufacturing Panzhihua UniversityPanzhihua617000China school of Electrical engineering Chengdu Industry and Trade CollegeChengdu601165China school of Mechanical engineering Sichuan UniversityChengdu601165China Chengdu Technological University Chengdu611730China

Although there is currently no unified standard theoretical formula for calculating the contact stress of cylindrical gears with a circular arc tooth trace(referred to as CATT gear),a mathematical model for determining the contact stress of CATT gear is essential for studying how parameters affect its contact stress and building the contact stress limit state equation for contact stress reliability *** this study,a mathematical relationship between design parameters and contact stress is formulated using the *** enhance the model’s accuracy,we propose a new hybrid algorithm that merges the genetic algorithm with the Quantum Particle Swarm optimization algorithm,leveraging the strengths of ***,the“parental inheritance+self-learning”optimization model is used to fine-tune the KrigingMetamodel’s *** this,amathematicalmodel for calculating the contact stress of Variable Hyperbolic Circular-Arc-Tooth-Trace(VH-CATT)gears using the optimized Kriging model was *** then examined how different gear parameters affect the VH-CATT gears’contact *** simulation results show:(1)Improvements in R2,RMSE,and RMAE.R2 rose from0.9852 to 0.9974(a 1.22%increase),nearing 1,suggesting the optimized Kriging Metamodel’s global error is ***,RMSE dropped from3.9210 to 1.6492,a decline of 57.94%.The global error of the GA-IQPSO-Kriging algorithm was also reduced,with RMAE decreasing by 58.69%from 0.1823 to 0.0753,showing the algorithm’s enhanced *** a comparison of ten experimental groups selected randomly,the GA-IQPSO-Kriging and FEM-based contact analysis methods were used to measure contact *** revealed a maximum error of 12.11667 MPA,which represents 2.85%of the real value.(2)Several factors,including the pressure angle,tooth width,modulus,and tooth line radius,are inversely related to contact *** descending order of their impact on the contact stress is:tooth line radius>modulus

关键词： CATT gear contact stress finite element method metamodel hybrid algorithm influencing factors

Thin paints for durable and scalable radiative cooling

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Journal of Energy Chemistry 2024年第3期90卷 176-182,I0006页

作者： Shanquan Liu Fei Zhang Xingyu Chen Hongjie Yan Wei Chen Meijie Chen school of Energy Science and engineering Central South UniversityChangsha 410083HunanChina school of Intelligent manufacturing Ecosystem Xi'an Jiaotong-Liverpool UniversitySuzhou 215400JiangsuChina

Passive daytime radiative cooling(PDRC) is environment-friendly without energy input by enhancing the coating's solar reflectance(R_(solar)) and thermal emittance(ε_(LWIR)) in the atmosphere's long-wave infrared transmission ***,high R_(solar) is usually achieved by increasing the coating's thickness,which not only increases materials' cost but also impairs heat ***,the desired high R_(solar) is vulnerable to dust pollution in the *** this work,a thin paint was designed by mixing hBN plates,PFOTS,and IPA. R_(solar)=0.963 and ε_(LWIR)=0.927 was achieved at a thickness of 150 μm due to the high backscattering ability of scatters.A high through-plane thermal conductivity(~1.82 W m^(-1) K^(-1)) also can be *** addition,the porous structure coupled with the binder PFOTS resulted in a contact angle of 154°,demonstrating excellent durability under dust *** experiments showed that the thin paint can obtain a 2.3℃ lower temperature for sub-ambient cooling than the reference PDRC coating in the ***,the above-ambient heat dissipation performance can be enhanced by spraying the thin paint on a 3D heat sink,which was 15.7℃ lower than the reference 1D structure,demonstrating excellent performance for durable and scalable PDRC applications.

关键词： Radiative cooling Heat dissipation Solar reflectance Thermal emittance Contact angle

Strain sensor on a chip for quantifying the magnitudes of tensile stress on cells

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Microsystems & Nanoengineering 2024年第3期10卷 305-315页

作者： Yuyin Zhang Yue Wang Hongze Yin Jiahao Wang Na Liu Songyi Zhong Long Li Quan Zhang Tao Yue school of Mechatronics engineering and Automation Shanghai UniversityShanghaiChina school of Future Technology Shanghai UniversityShanghaiChina Key Laboratory of advanced manufacturing Technology of Zhejiang Province School of Mechanical EngineeringZhejiang UniversityHangzhouChina Shanghai Key Laboratory of Intelligent manufacturing and Robotics Shanghai UniversityShanghaiChina Shanghai Institute of Intelligent Science and Technology Tongji UniversityShanghaiChina

During cardiac development,mechanotransduction from the in vivo microenvironment modulates cardiomyocyte growth in terms of the number,area,and arrangement ***,the response of cells to different degrees of mechanical stimuli is ***-on-a-chip,as a platform for investigating mechanical stress stimuli in cellular mimicry of the in vivo microenvironment,is limited by the lack of ability to accurately quantify externally induced ***,previous technology lacks the integration of external stimuli and feedback sensors in microfluidic platforms to obtain and apply precise amounts of external ***,we designed a cell stretching platform with an in-situ *** in-situ liquid metal sensors can accurately measure the mechanical stimulation caused by the deformation of the vacuum cavity exerted on *** platform was applied to human cardiomyocytes(AC16)under cyclic strain(5%,10%,15%,20 and 25%),and we found that cyclic strain promoted cell growth induced the arrangement of cells on the membrane to gradually unify,and stabilized the cells at 15%amplitude,which was even more effective after 3 days of *** platform’s precise control and measurement of mechanical forces can be used to establish more accurate in vitro microenvironmental models for disease modeling and therapeutic research.

关键词： stress deformation arrangement

Mechanism in Solidification of a Ternary Nickel Based Alloy

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Journal of Wuhan University of Technology(Materials Science) 2024年第4期39卷 1018-1024页

作者：田密成博 school of Aeronautical manufacturing Industry Chengdu Aeronautical PolytechnicChengdu 610100China College of Mechanical engineering North University of ChinaTaiyuan 030051China

The experiment employed the use of melt purification and cyclic superheating technique to achieve maximum undercooling of Ni65Cu31Co4 alloy at ***,high-speed photography techniques were used to capture the process of alloy liquid phase interface migration,and analyzed the relationship between the shape characteristics of the front end of alloy solidification and *** microstructure of the alloy was observed through metallographic microscopy,and the micro-morphological characteristics and evolution of the rapidly solidified microstructure were systematically *** is found that the grain refinement mechanism of Ni-Cu-Co ternary alloy is similar to that of Ni-Cu binary *** refinement at low undercooling is caused by intense dendritic remelting,while grain refinement at high undercooling is attributed to recrystallization,driven by the stress and plastic strain accumulated from the interaction of liquid flow and primary dendrites caused by rapid *** also shows that the addition of the third element Co plays a significant role in solidification rate and re-ignition effect.

关键词： undercooling recalescence Ni-Cu-Co ternary alloy grain refinement recrystallization

Surface roughness classification using light scattering matrix and deep learning

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Science China(Technological Sciences) 2024年第2期67卷 520-535页

作者： SUN Hao TAN Wei RUAN YiXiao BAI Long XU JianFeng State Key Laboratory of Intelligent manufacturing Equipment and Technology School of Mechanical Science and EngineeringHuazhong University of Science and TechnologyWuhan 430074China Wuhan Digital Design and manufacturing Innovation Center Co. LtdWuhan 430074China

High-quality optical components have been widely used in various applications;thus,extremely high beam quality is ***,surface roughness is a key indicator of the surface *** this study,the angular distribution of light scattering field intensity was obtained for surfaces having different roughness profiles based on the finite difference time domain(FDTD)method,and the results were compared with those obtained using the generalized Harvey-Shack(GHS)*** was shown that the FDTD approach can be used for an accurate simulation of the scattered field of a rough surface,and the superposition of results obtained from many surfaces that have the same roughness level was in good agreement with the result given by the analytic GHS model.A light scattering matrix(LSM)method was proposed based on the FDTD simulation results that could obtain rich surface roughness *** classification effect of LSM was compared with that of the single-incidence scattering distribution(SISD)based on a ResNet-50 deep learning *** classification accuracy of the model trained with the LSM dataset was obtained as 95.74%,which was 23.40%higher than that trained using the SISD ***,the effects of different noise types and filtering methods on the classification performance were analyzed,and the LSM was also shown to improve the robustness and generalizability of the trained surface roughness ***,the proposed LSM method has important implications for improving the data acquisition scheme of current light scattering measurement systems,and it also has the potential to be used for detection and characterization of surface defects of optical components.

关键词： surface roughness FDTD simulation GHS theory deep learning light scattering matrix

Predicting stability of integrated circuit test equipment using upper side boundary values of normal distribution

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The Journal of China Universities of Posts and Telecommunications 2024年第2期31卷 85-93页

作者： Zhan Wenfa Hu Xinyi Zheng Jiangyun Yu Chuxian Cai Xueyuan Zhang Lihua school of Electronic engineering and Intelligent manufacturing Anqing Normal UniversityAnqing 246133China school of Computer and Information Technology Anqing Normal UniversityAnqing 246133China

In response to the growing complexity and performance of integrated circuit(IC),there is an urgent need to enhance the testing and stability of IC test equipment.A method was proposed to predict equipment stability using the upper side boundary value of normal ***,the K-means clustering algorithm classifies and analyzes sample *** accuracy of this boundary value is compared under two common confidence levels to select the optimal threshold.A range is then defined to categorize unqualified test *** experimental verification,the method achieves the purpose of measuring the stability of qualitative IC equipment through a deterministic threshold value and judging the stability of the equipment by comparing the number of unqualified data with the threshold value,which realizes the goal of long-term operation monitoring and stability analysis of IC test equipment.

关键词： K-means clustering algorithm the upper side boundary of normal distribution threshold integrated circuit(IC)test equipment stability analysis