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Prediction of undeformed chip thickness distribution and surface roughness in ultrasonic vibration grinding of inner hole of bearings

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Journal of Zhejiang University-Science A(Applied Physics & Engineering) 2024年第4期25卷 311-323页

作者： Yanqin LI Daohui XIANG Guofu GAO Feng JIAO Bo ZHAO school of mechanical and Power Engineering Henan Polytechnic UniversityJiaozuo 454000China

Ultrasonic vibration grinding differs from traditional grinding in terms of its material removal *** randomness of grain-workpiece interaction in ultrasonic vibration grinding can produce variable chips and impact the surface roughness of ***,previous studies used iterative method to calculate the unformed chip thickness(UCT),which has low computational *** this study,a symbolic difference method is proposed to calculate the *** UCT distributions are obtained to describe the stochastic interaction characteristics of ultrasonic grinding ***,the UCT distribution characteristics under different machining parameters are ***,a surface roughness prediction model is established based on the UCT ***,the correctness of the model is verified by *** study provides a quick and accurate method for predicting surface roughness in longitudinal ultrasonic vibration grinding.

关键词： Ultrasonic vibration grinding Undeformed chip thickness(UCT) Distribution characteristics Surface roughness

Precision motion control for electro-hydraulic axis systems under unknown time-variant parameters and disturbances

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Chinese Journal of Aeronautics 2024年第1期37卷 463-471页

作者： Xiaowei YANG Yaowen GE Wenxiang DENG Jianyong YAO school of mechanical Engineering Nanjing University of Science and TechnologyNanjing 210094China

This article focuses on asymptotic precision motion control for electro-hydraulic axis systems under unknown time-variant parameters,mismatched and matched *** from the traditional adaptive results that are applied to dispose of unknown constant parameters only,the unique feature is that an adaptive-gain nonlinear term is introduced into the control design to handle unknown time-variant *** both mismatched and matched disturbances existing in electro-hydraulic axis systems can also be addressed in this *** skillful integration of the backstepping technique and the adaptive control,a synthesized controller framework is successfully developed for electro-hydraulic axis systems,in which the coupled interaction between parameter estimation and disturbance estimation is ***,this designed controller has the capacity of low-computation costs and simpler parameter tuning when compared to the other ones that integrate the adaptive control and observer/estimator-based technique to dividually handle parameter uncertainties and ***,a nonlinear filter is designed to eliminate the“explosion of complexity”issue existing in the classical back-stepping *** stability analysis uncovers that all the closed-loop signals are bounded and the asymptotic tracking performance is also ***,contrastive experiment results validate the superiority of the developed method as well.

关键词： Adaptive control Asymptotic convergence Electro-hydraulic axis system Precision motion control Unknown time-variant parameters and disturbances

Investigation on the Velocity-Dependent Adhesion Hysteresis via Molecular Dynamics Simulation

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Acta Mechanica Solida Sinica 2024年第3期37卷 423-429页

作者： Jinshan He Yiran Li Zhaoyang Ma Ganyun Huang Department of Mechanics School of Mechanical EngineeringTianjin UniversityTianjin300350China

Adhesion plays an important role in miniaturized devices and technologies,which depends not only on indentation depth but also on the history of contact making and breaking,giving rise to adhesion *** the present work,adhesion hysteresis has been investigated via molecular dynamics simulations on approaching and retracting a rigid tip to and from a *** results show that hysteresis in the force-displacement curve that depends on approaching and retraction velocities arises under both elastic and plastic *** underlying mechanisms have been *** implications of the results in friction have been discussed briefly.

关键词： Adhesion hysteresis Molecular dynamics simulation Contact instability Plastic deformation

Numerical study on the filtration characteristics of fine particles in granular bed filter at high temperature

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Particuology 2024年第10期93卷 41-53页

作者： Kangning Zhu Jie Cai Yuan Li Xiaoyou Shen Jianfei Xi Yunjun Wang Zhongzhu Gu school of Energy and mechanical Engineering Nanjing Normal UniversityNanjing210023China

Granular bed filter(GBF)has become one of the current research hot topics due to its excellent performance in removing fine *** this paper,a three-dimensional fixed bed GBF filtration model was established and its accuracy was ***,the GBF filtration performance at high temperature were *** results demonstrate that elevating the temperature diminishes the filtration efficiency,albeit to a limited *** increasing of inlet gas velocity can significantly improve pressure drop for GBF and the filtration efficiency for fine particles of sizes larger than 5μ*** the diameter of stacked granular particle diameter grows,the filtration efficiency and pressure drop *** density of fine particles almost does not affect the filtration efficiency for fine particles of 1∼7μm,but a higher density leads to a higher filtration efficiency for fine particles of sizes bigger than 9μ***,as the fine particles size increases,the change of the filtration efficiency roughly goes through three stages:Stage 1:the filtration efficiency is basically unchanged;Stage 2:the filtration efficiency increases rapidly;Stage 3:the filtration efficiency increases steadily,but the rate of increase slows *** the increase of the fine particles Stokes number,the filtration efficiency of GBF will pass through two phases of stabilization and rapid increase.

关键词： Granular bed filter Fine particles High temperature Filtration efficiency

Influence of friction-lubrication characteristics varying with rolling speed on instability of chatter and slip in cold tandem rolling process

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Journal of Iron and Steel Research International 2024年第4期31卷 894-908页

作者： Yan-li Xin Zhi-ying Gao Bo Tian Qing-dong Zhang school of mechanical Engineering University of Science and Technology BeijingBeijing 100083China

In the high-speed cold tandem rolling process of thin plate,chatter or slip instability gives rise to the deterioration of equipment and product *** instability behavior is closely related to interfacial friction-lubrication con-dition which is generally characterized by the friction ***,with higher and higher speed requirements,the commonly used model of friction coefficient is no longer applicable and accurate.A novel approach is suggested to calculate the speed-dependent friction coefficient,in which the viscosity-pressure-temperature effects of the lubricant,surface roughness states of work rolls and rolled piece are comprehensively involved and the mixed flm lubrication theory is ***,the influences of friction coefficient on the instability of slip and chatter are investigated for a five-stand cold tandem rolling *** one side,the critical friction coefficient for each stand is determined by calculating the corresponding slip factor;on the other hand,the friction coefficient varying with rolling speed is combined with the model of theoretical critical rolling speed presented under constant friction coefficient,so that the speed threshold is ***,the stable and unstable regions corresponding to the rear three stands are individually discussed,and the technical strategies are proposed to suppress both slip and chatter frequently occurring in the actual rolling process.

关键词： Cold tandem rolling:Oil film thickness Speed-dependent friction coefficient-Slip:Chatter

Adaptive RISE Control of Winding Tension with Active Disturbance Rejection

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Chinese Journal of mechanical Engineering 2024年第4期37卷 135-145页

作者： Junjie Mi Jianyong Yao Wenxiang Deng school of mechanical Engineering Nanjing University of Science and TechnologyNanjing 210094China

A winding system is a time-varying system that considers complex nonlinear characteristics,and how to control the stability of the winding tension during the winding process is the primary problem that has hindered development in this field in recent *** nonlinear factors affect the tension in the winding process,such as friction,structured uncertainties,unstructured uncertainties,and external *** terms severely restrict the tension tracking *** tension control strategies are mainly based on the composite control of the tension and speed loops,and previous studies involve complex decoupling *** to the large number of calculations required for this method,it is inconvenient for practical engineering *** simplify the tension generation mechanism and the influence of the nonlinear characteristics of the winding system,a simpler nonlinear dynamic model of the winding tension was *** adaptive method was applied to update the feedback gain of the continuous robust integral of the sign of the error(RISE).Furthermore,an extended state observer was used to estimate modeling errors and external *** model disturbance term can be compensated for in the designed RISE *** asymptotic stability of the system was proven according to the Lyapunov stability ***,a comparative analysis of the proposed nonlinear controller and several other controllers was *** results indicated that the control of the winding tension was significantly enhanced.

关键词： Winding tension Continuous robust integral of the sign of the error(RISE)control Adaptive control Disturbance compensation Extended state observer(ESO) Tension control

Scuffing failure analysis based on a multiphysics coupling model and experimental verification

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Friction 2024年第6期12卷 1214-1234页

作者： Bugao LYU Xianghui MENG Jiabao YIN Yi CUI Chengen WANG school of mechanical Engineering Shanghai Jiao Tong UniversityShanghai 200240China

General reductions in lubricant viscosities and increasing loads in machine components highlight the role of tribofilms in providing surface protection against ***,the relationship between the scuffing process and the growth and removal of tribofilm is not well *** this study,a multiphysics coupling model,which includes hydrodynamic lubrication,asperity contact,thermal effect,tribochemistry reaction,friction,and surface wear,was developed to capture the initiation of surface *** and experiments for a piston ring and cylinder liner contact were conducted following a step-load sequence under different temperature *** results show that high temperature and extreme load could induce the lubricant film collapse,which in turn triggers the breakdown of the tribofilm due to the significantly increased removal *** failures of both lubricant film and tribofilm progress instantaneously in a coupling way,which finally leads to severe scuffing.

关键词： scuffing failure tribofilm boundary lubrication multiphysics coupling effects

Nonlinear robust adaptive control for bidirectional stabilization system of all-electric tank with unknown actuator backlash compensation and disturbance estimation

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Defence Technology（防务技术） 2024年第2期32卷 144-158页

作者： Shusen Yuan Wenxiang Deng Jianyong Yao Guolai Yang school of mechanical Engineering Nanjing University of Science and TechnologyNanjing210094China

Since backlash nonlinearity is inevitably existing in actuators for bidirectional stabilization system of allelectric tank,it behaves more drastically in high maneuvering *** this work,the accurate tracking control for bidirectional stabilization system of moving all-electric tank with actuator backlash and unmodeled disturbance is *** utilizing the smooth adaptive backlash inverse model,a nonlinear robust adaptive feedback control scheme is *** unknown parameters and unmodelled disturbance are addressed separately through the derived parametric adaptive function and the continuous nonlinear robust *** the unknown backlash parameters are updated via adaptive function and the backlash effect can be suppressed successfully by inverse operation,which ensures the system ***,the system disturbance in the high maneuverable environment can be estimated with the constructed adaptive law online improving the engineering ***,Lyapunov-based analysis proves that the developed controller can ensure the tracking error asymptotically converges to zero even with unmodeled disturbance and unknown actuator *** co-simulations and experiments illustrate the advantages of the proposed approach.

关键词： Bidirectional stabilization system Robust control Adaptive control Backlash inverse Disturbance estimation

Effect of oxide inclusions on MnS precipitates and tensile mechanical property of high-strength low-alloy steel

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Journal of Iron and Steel Research International 2024年第5期31卷 1210-1220页

作者： Xiao-yong Gao Hong Wei Li-feng Zhang school of mechanical Engineering Yanshan UniversityQinhuangdao066004HebeiChina school of Materials Science and Engineering Yanshan UniversityQinhuangdao066004HebeiChina school of mechanical and Materials Engineering North China University of TechnologyBeijing100144China

The key role of oxide inclusions on the microstructure and mechanical property of a high-strength low-alloy steel was *** field emission scanning electron microscope equipped with energy-dispersive spectrometry was used to characterize MnS *** inclusions play an important role in the shape control of MnS *** oxides fovored to decrease the size and the aspect ratio of MnS *** less oxide inclusions in the steel,approximately over 16.7%MnS precipitates were with aspect ratio a>5 and pure MnS precipitates accounted for 75.9%in ***,with more oxide inclusions in the steel,only 7.4%MnS precipitates were with a>5 and pure MnS precipitates accounted for 60.1%in *** of MnS by oxide inclusions improved the strength and inhibited the *** oxide inclusions in the steel increased the yield strength and tensile strength of the steel in both longitudinal and transverse directions,and lowered the anisotropy of the mechanical property.

关键词： High-strength low-alloy steel MnS Oxide inclusion mechanical property Anisotropy