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Robust interface and excellent as-built mechanical properties of Ti–6Al–4V fabricated through laser-aided additive manufacturing with powder and wire

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International Journal of Minerals,Metallurgy and Materials 2025年第1期32卷 154-168页

作者： Fei Weng Guijun Bi Youxiang Chew Shang Sui Chaolin Tan Zhenglin Du Jinlong Su Fern Lan Ng Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials Ministry of EducationShandong Engineering&Technology Research Center for Superhard MaterialSchool of Materials Science and EngineeringShandong UniversityJinan 250061China Institute of Intelligent manufacturing Guangdong Academy of SciencesGuangzhou 510095China Singapore Institute of manufacturing Technology 5 Cleantech Loop636732Singapore

The feasibility of manufacturing Ti-6Al-4V samples through a combination of laser-aided additive manufacturing with powder(LAAM_(p))and wire(LAAM_(w))was explored.A process study was first conducted to successfully circumvent defects in Ti-6Al-4V deposits for LAAM_(p) and LAAM_(w),*** the optimized process parameters,robust interfaces were achieved between powder/wire deposits and the forged substrate,as well as between powder and wire *** characterization results revealed the epitaxial prior β grains in the deposited Ti-6Al-4V,wherein the powder deposit was dominated by a finerα′microstructure and the wire deposit was characterized by lamellar α *** mechanisms of microstructure formation and correlation with mechanical behavior were analyzed and *** mechanical properties of the interfacial samples can meet the requirements of the relevant Aerospace Material Specifications(AMS 6932)even without post heat *** fracture occurred within the interfacial area,further suggesting the robust *** findings of this study highlighted the feasibility of combining LAAM_(p) and LAAM_(w) in the direct manufacturing of Ti-6Al-4V parts in accordance with the required dimensional resolution and deposition rate,together with sound strength and ductility balance in the as-built condition.

关键词： laser-aided additive manufacturing powder deposition wire deposition interfacial characteristic mechanical behavior

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Deformation Behavior of Ti-5.6Al-4.8Sn-2.0Zr-1.0Mo-0.35Si-0.85Nd Alloy in β/Quasi-β Forging Process

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Journal of Iron and Steel Research International 2016年第12期23卷 1297-1302页

作者： Ke-lu WANG Shi-qiang LU Xian-juan DONG Xin LI De-lai OUYANG school of aeronautical manufacturing engineering Nanchang Hangkong University

The hot deformation behavior of Ti 5.6Al-4.8Sn-2.0Zr-1.0Mo 0.35Si 0.85Nd alloy in β/quasi-β forging process was studied using isothermal compression tests over temperature range from 1040℃ to 1 100 ℃ and strain rates form 0. 001 s-1 to 70 s -1. The results show that the flow stress and mierostrueture are sensitive to thermomechanical parameters. The processing maps based on the dynamic materials model at strain of 0.3 and 0.7 were established. The optimum deformation thermomechanical parameters at a strain of 0.7 have two regions that exhibit the peak of power dissipation efficiency. One is the region of 1062-1100 ℃ and 10- 3 10-1.5 s -1 ; and another which represents dynamic recrystallization is 1040-1045 ℃ and 10-1.8 10- 0.5 s -1. The instable region is located where the strain rate is larger than 1 s 1 which corresponds to the mechanical instability.

关键词： titanium alloy β/quasi-β forging deformation behavior processing map process parametersoptim ization

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Advances in Graphene‑Based Electrode for Triboelectric Nanogenerator

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Nano-Micro Letters 2025年第1期17卷 378-403页

作者： Bin Xie Yuanhui Guo Yun Chen Hao Zhang Jiawei Xiao Maoxiang Hou Huilong Liu Li Ma Xin Chen Chingping Wong State Key Laboratory of Precision Electronic manufacturing Technology and Equipment Guangdong University of TechnologyGuangzhou 510006People’s Republic of China school of Electromechanical engineering Guangdong University of TechnologyGuangzhou 510006People’s Republic of China school of Materials Science and engineering Georgia Institute of TechnologyAtlantaGA 30332USA

With the continuous development of wearable electronics,wireless sensor networks and other micro-electronic devices,there is an increasingly urgent need for miniature,flexible and efficient nanopower generation *** nanogenerator(TENG)technology can convert small mechanical energy into electricity,which is expected to address this *** the core component of TENG,the choice of electrode materials significantly affects its *** metal electrode materials often suffer from problems such as durability,which limits the further application of ***,as a novel electrode material,shows excellent prospects for application in TENG owing to its unique structure and excellent electrical *** review systematically summarizes the recent research progress and application prospects of TENGs based on graphene *** precision processing methods of graphene electrodes are introduced,and the applications of graphene electrode-based TENGs in various scenarios as well as the enhancement of graphene electrodes for TENG performance are *** addition,the future development of graphene electrode-based TENGs is also prospectively discussed,aiming to promote the continuous advancement of graphene electrode-based TENGs.

关键词： Triboelectric nanogenerator Precision processing Graphene electrode Self-powered sensor

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Hot deformation behavior and process parameters optimization of Ti-6Al-7Nb alloy using constitutive modeling and 3D processing map

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Journal of Iron and Steel Research International 2021年第7期28卷 862-873页

作者： Ming-jun Zhong Ke-lu Wang Shi-qiang Lu Xin Li Xuan Zhou Rui Feng school of aeronautical manufacturing engineering Nanchang Hangkong UniversityNanchang 330063JiangxiChina

The isothermal compression test for Ti-6Al-7Nb alloy was conducted by using Gleeble-3800 thermal *** hot deformation behavior of Ti-6Al-7Nb alloy was investigated in the deformation temperature ranges of 940-1030℃and the strain rate ranges of 0.001-10 s^(-1).Meanwhile,the activation energy of thermal deformation was *** results show that the flow stress of Ti-6Al-7Nb alloy increases with increasing the strain rate and decreasing the deformation *** activation energy of thermal deformation for Ti-6Al-7Nb alloy is much greater than that for self-diffusion ofα-Ti andβ-*** the influence of strain on flow stress,the strain-compensated Arrhenius constitutive model of Ti-6Al-7Nb alloy was *** error analysis shows that the model has higher accuracy,and the correlation coefficient r and average absolute relative error are 0.9879 and 4.11%,*** processing map(PM)of Ti-6Al-7Nb alloy was constructed by the dynamic materials model and Prasad instability *** to PM and microstructural observation,it is found that the main form of instability zone is local flow,and the deformation mechanisms of the stable zone are mainly superplasticity and dynamic *** optimal processing parameters of Ti-6Al-7Nb alloy are determined as follows:960-995℃/0.01-0.18 s^(-1)and 1000-1030℃/0.001-0.01 s^(-1).

关键词： Ti-6Al-7Nb alloy Hot deformation behavior Strain-compensated Arrhenius constitutive model Processing map Process parameters optimization

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Simulation and Verification of Machining Deformation for Composite Materials

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Journal of Wuhan University of Technology(Materials Science) 2014年第5期29卷 917-922页

作者：刘凯叶金蕊 TANG Zhanwen LIU Weiping ZHANG Boming school of Materials Science and engineering Beihang University aeronautical manufacturing Technology Institute Shanghai Aircraft Manufacturing CO

Prepreg properties including cure kinetics, cure shrinkage, and coefficient of thermal expansion were analyzed. A simulation method based on ＂element birth and death＂ method of Finite element analysis （FEA） was presented to simulate the cutting process and predict the machining deformation for composite laminates and stiffened panels. The comparisons between the simulation results and experimental data showed good agreement. It is found that residual stresses are the main source of machining deformation for composites and machining deformation is expected to happen only if there are stress gradients along the machining direction. There is no machining deformation for composite laminates due to its uniform stresses distribution in plane, while machining deformation can be observed obviously for T-shape stiffened composite panels. Attention should be paid to machining deformation to avoid the mismatch during assembly.

关键词： composite machining deformation residual stress finite element analysis (FEA)

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Effect of rotary direction and speed on mechanical properties in friction stir spot welding of A6061 sheets e

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China Welding 2013年第3期22卷 18-24页

作者：宋骁邢丽卜文德刘奋成黄春平柯黎明 school of aeronautical manufacturing engineering Nanchang Hangkong University Nanchang 330063

Friction stir spot welding of A6061 sheets was conducted using a tool with thread pin. The hook geometries, hook formation and mechanical properties of the joints welded with different rotary directions and speeds were investigated. The results show that the hook in the joint welded in clockwise was curved upwards and that in anticlockwise was curved downwards. The hook formation was related to the plastic material flow in the joint. With increasing the rotary speed in clockwise direction, the hook moved upwards and far way from the center of the keyhole, resulting in an increase in the effective weld width and a decrease in the effective sheet thickness. Three types of fractuces were observed and they were affected by the hook geometries. The tensile shear load increased firstly and then decreased when the rotary speed increased in clockwise direction, which was related to the hook geometries.

关键词： friction stir spot welding rotary direction rotary speed hook geometries mechanical properties

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Prediction of forming limit curve(FLC) for Al–Li alloy 2198-T3 sheet using diferent yield functions

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Chinese Journal of Aeronautics 2013年第5期26卷 1317-1323页

作者： Li Xiaoqiang Song Nan Guo Guiqiang Sun Zhonggang school of Mechanical engineering and Automation Beijing University of Aeronautics and Astronautics aeronautical manufacturing Technology Institute Shanghai Aircraft Manufacturing Co.Ltd.

The Forming Limit Curve （FLC） of the third generation aluminum-lithium （Al-Li） alloy 2198-T3 is measured by conducting a hemispherical dome test with specimens of different widths. The theoretical prediction of the FLC of 2198-T3 is based on the M-K theory utilizing respectively the von Mises, Hill＇48, Hosford and Barlat 89 yield functions, and the different predicted curves due to different yield functions are compared with the experimentally measured FLC of 2198-T3. The results show that though there are differences among the four predicted curves, yet they all agree well with the experimentally measured curve. In the area near the planar strain state, the predicted curves and experimentally measured curve are very close. The predicted curve based on the Hosford yield function is more accurate under the tension-compression strain states described in the left part of the FLC, while the accuracy is better for the predicted curve based on Hill＇48 yield function under the tension-tension strain states shown in the right part.

关键词： Aluminum-lithium alloy Fracture Forming limit curve M-K theory Theoretical prediction

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Mechanism in Solidification of a Ternary Nickel Based Alloy

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Journal of Wuhan University of Technology(Materials Science) 2024年第4期39卷 1018-1024页

作者：田密成博 school of aeronautical manufacturing Industry Chengdu Aeronautical PolytechnicChengdu 610100China College of Mechanical engineering North University of ChinaTaiyuan 030051China

The experiment employed the use of melt purification and cyclic superheating technique to achieve maximum undercooling of Ni65Cu31Co4 alloy at ***,high-speed photography techniques were used to capture the process of alloy liquid phase interface migration,and analyzed the relationship between the shape characteristics of the front end of alloy solidification and *** microstructure of the alloy was observed through metallographic microscopy,and the micro-morphological characteristics and evolution of the rapidly solidified microstructure were systematically *** is found that the grain refinement mechanism of Ni-Cu-Co ternary alloy is similar to that of Ni-Cu binary *** refinement at low undercooling is caused by intense dendritic remelting,while grain refinement at high undercooling is attributed to recrystallization,driven by the stress and plastic strain accumulated from the interaction of liquid flow and primary dendrites caused by rapid *** also shows that the addition of the third element Co plays a significant role in solidification rate and re-ignition effect.

关键词： undercooling recalescence Ni-Cu-Co ternary alloy grain refinement recrystallization

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Experimental Study on Surface Integrity of Ti-6Al-4V in High Speed Side Milling

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Transactions of Tianjin University 2012年第3期18卷 206-212页

作者：杨晓勇任成祖王焱陈光 school of Mechanical engineering Tianjin University Beijing aeronautical manufacturing Technology Institute

Aiming at the surface integrity of titanium alloy Ti-6Al-4V in high speed side milling, a series of side mill- ing tests were carried out with uncoated carbide milling cutter at various milling speeds. Surface roughness, residual stress, subsurface microstructure and microhardness variations were investigated. The surface roughness measurement results present that the milling speed from 80 to 120 m/min fails to produce better and more stable roughness values compared with the result obtained from 320 to 380 m/min. The residual stresses in the feed direction and axial depth of cut direction are in similar trends for the two milling speed levels mentioned above. Moreover, the residual stress pro- duced at 320 to 380 m/min is lower and more stable than that at 80 to 120 m/min. The microstructure analysis shows that the volume of β phase in the near surface becomes smaller and the deformation of β phase in the near surface be- comes obvious with the increase of the milling speed. Subsurface microhardness variation was observed down to 200 μm below the machined surface at 80 to 120 m/min and down to 160 μm at 320 to 380 m/min. It is concluded that better surface integrity and higher material removal rate can be obtained at 320 to 380 m/min than at 80 to 120 m/min.

关键词： surface roughness residual stress microhardness microstructure

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Numerical Study on the Stress–Strain Cycle of Thermal Self-Compressing Bonding

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Chinese Journal of Mechanical engineering 2018年第4期31卷 140-147页

作者： Yun-Hua Deng Qiao Guan Jun Tao Bing Wu aeronautical Key Laboratory for Welding and Joining Technologies AVIC Beijing Aeronautical Manufacturing Technology Research Institute school of Mechanical engineering and Automation Beihang University Science and Technology on Power Beam Process Laboratory AVIC Beijing Aeronautical Manufacturing Technology Research Institute

Thermal self-compressing bonding(TSCB) is a new solid-state bonding method pioneered by the authors. With electron beam as the non-melted heat source, previous experimental study performed on titanium alloys has proved the feasibility of TSCB. However, the thermal stress–strain process during bonding, which is of very important significance in revealing the mechanism of TSCB, was not analysed. In this paper, finite element analysis method is adopted to numerically study the thermal elasto-plastic stress–strain cycle of thermal self-compressing bonding. It is found that due to the localized heating, a non-uniform temperature distribution is formed during bonding, with the highest temperature existed on the bond interface. The expansion of high temperature materials adjacent to the bond interface are restrained by surrounding cool materials and rigid restraints, and thus an internal elasto-plastic stress–strain field is developed by itself which makes the bond interface subjected to thermal compressive action. This thermal self-compressing action combined with the high temperature on the bond interface promotes the atom diffusion across the bond interface to produce solid-state joints. Due to the relatively large plastic deformation, rigid restraint TSCB obtains sound joints in relatively short time compared to diffusion bonding.

关键词： Thermal self-compressing bonding Locally non-melted heating Thermal elasto-plastic stress–strain Atom diffusion Solid-state bonding Finite element analysis

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