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Journal of Iron and Steel Research International 2024年第1期31卷 108-120页

作者： Zi-han Wang Jing Guo Han-jie Guo Bin Li School of metallurgical engineering University of Science and Technology BeijingBeijing100083China School of metallurgical engineering Xi’an University of Architecture and TechnologyXi’an710055ShaanxiChina

A high-temperature reduction roasting method was used to achieve metallic iron and zinc recovery from blast furnace gas ash(BFA).The reduction processes for Zn-containing and Fe-containing oxides were analyzed in detail by using ther-modynamic equilibrium calculation and the principle of minimum free *** results showed that the main reaction in the system is the reduction of ZnFe_(2)_(4)and iron *** the full temperature range,iron oxides were more easily reduced than zinc *** of the amount of CO contained in the system,the reduction of ZnO to Zn was difficult to proceed below the boiling point(906℃)of *** the reduction temperature is below 906℃,the reduction process of zinc ferrate was ZnFe_(2)_(4)→ZnO;when the reduction temperature is above 906℃,its reduction process becomed ZnFe_(2)_(4)→ZnO→Zn(g).The metallization and dezincification rates of the BFA gradually increased with increasing reaction *** the C/O ratio increased,the metallization and dezincification rates first increased and then *** effect of reduction time on BFA reduction was similar to that of reaction temperature.

关键词： Blast furnace gas ash Thermodynamics Zinc removal Iron reduction High-temperature reduction roasting Integrated utilization

Cooperative composites anchored with single atom Pb and carbon confined PbO nanoparticles for superior lead-carbon batteries

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Journal of Energy Chemistry 2024年第10期97卷 486-497页

作者： Puqiang He Yi Yang Hui Huang Jing Huang Hongbiao Wang Yapeng He Zhongcheng Guo Faculty of metallurgical and Energy engineering Kunming University of Science and Technology metallurgical Electrode Material engineering Technology Research Center of Yunnan Province Kunming Hendera Technology Co.LTD.

The mitigation of sulphation and parasitic hydrogen evolution is considered as prominent research emphasis for the development of lead-carbon batteries（LCBs） in large-scale energy storage ***,cooperative Pb-C composites consisting of single atom Pb and carbon-encapsulated PbO nanoparticles were prepared by freeze-drying technique and pyrolytic reduction to address above *** innovative use of Pb2+to cross-link sodium alginate enabled a uniform distribution of Pb in the composites,generating Pb-C-PbO three-phase *** analysis and theoretical calculations revealed the synergistic interactions between single-atom Pb and PbO nanoparticles in suppressing parasitic hydrogen evolution and promoting the adsorption of Pb *** presence of monatomic Pb and PbO enhanced the affinity of the composites for the negative active materials and facilitated the transformation of the active materials from bulk into spherical shapes to enhance the specific surface area,thereby counteracting *** the coordinated integration of various functionalities offered by Pb@C-x,the cycle life of the battery at HRPSoC reaches 7025 cycles,which is two times for LCB with pure carbon ***,the discharge capacity increased from 3.52 to 3.79 *** study provides substantial insights into the construction of Pb-C composites for LCBs to inhibit negative sulphation and hydrogen evolution.

关键词： Hydrogen evolution Lead carbon composites Lead-carbon battery Negative sulphation Single-atom

Direct microwave leaching conditions of rare earth elements in fluorescent wastes

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Journal of Rare Earths 2024年第6期42卷 1165-1174,I0007页

作者： A.Bilen B.Birol M.N.Saridede S.S.Kaplan M.S.Sonmez Department of metallurgical and Materials engineering Yildiz Technical UniversityIstanbulTurkey Department of Chemical engineering and Materials Science Stevens Institute of TechnologyNew JereyUSA Department of metallurgical and Materials engineering Istanbul Technical UniversityIstanbulTurkey

The luminescent phosphor powder in the fluorescent lamp constitutes 2%of the lamp’s *** can be mentioned that fluorescent wastes are a crucial raw material to produce rare earth *** the present study,microwave leaching process was conducted to dissolve rare earth elements yttrium(Y),europium(Eu),and remaining rare earth elements(REEs)present in the phosphor powder of the fluorescent *** the yields were *** the microwave leaching process,the effects of the temperature(80-160℃),acid type(hydrochloric acid(HCl),nitric acid(HNO_(3)),sulphuric acid(H_(2)SO_(4))),acid concentration(0.5-6 mol/L),solid to liquid ratio(0.1:10-0.5:10)and reaction time(5-90 min)parameters on leaching efficiencies of varying rare earth elements and calcium were *** highest yield was obtained in the direct microwave leaching of fluorescent waste with the experimental conditions of 6 mol/L HCl,160℃,0.1:10 solid-to-liquid ratio(S:L),and 90 *** energy calculations were made,and kinetic models of the reactions were obtained,and it is observed that Y and Eu dissolution is diffusion-controlled,on the other hand,lanthanum(La),cerium(Ce),and terbium(Tb)were examined to be chemical reaction ***,calcium(Ca)and gadolinium(Gd)seem coherent with the mixed ***,mathematical models of all experimental studies are created with the response surface Box-Behnken method and the correlation coefficients of all the models are over 90%.

关键词： Rare earth elements(REEs) Direct microwave leaching Fluorescent waste Kinetic models Response surface method

Application of electromagnetic metallurgy in continuous casting: A review

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Progress in Natural Science:Materials International 2024年第1期34卷 1-11页

作者： Jiale Li Yi Nian Xiang Liu Youcheng Zong Xinyu Tang Chaojie Zhang Liqiang Zhang The Intelligent Metallurgy Research Institute School of Metallurgical Engineering Anhui University of Technology

The standards within the global steel industry are constantly advancing, necessitating increasingly rigorous quality control protocols during the continuous casting process. Central to the challenges faced in this domain are persistent defects such as central segregation, V-shaped segregation, and center porosity, which significantly impede the production of high-caliber steel products. The discipline of electromagnetic metallurgy has emerged as a critical solution in reducing these defects, thereby enhancing the efficiency and stability of continuous casting operations. Its demonstrated effectiveness has led to its widespread implementation across global and domestic steel production industries. This paper aims to deliver a comprehensive examination of electromagnetic metallurgy's impact on the final stages of solidification in continuous casting, along with its contributions to the heating and purification processes within the tundish. Additionally, it will explore the potential advancements and applications of this technology in the evolving sphere of continuous casting.

关键词： continuous casting Quality control Final electromagnetic stirring Induction heating Electromagnetic purification

Enhanced in-vitro degradation resistance and cytocompatibility of a thermomechanically processed novel Mg alloy:Insights into the role of microstructural attributes

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Journal of Magnesium and Alloys 2024年第2期12卷 700-725页

作者： Darothi Bairagi Santanu Mandal Mangal Roy Manas Paliwal Sumantra Mandal Department of metallurgical and Materials engineering Indian Institute of TechnologyKharagpur 721302India

The role of microstructural features on in-vitro degradation and surface film development of a thermomechanically processed Mg-4Zn-0.5Ca-0.8Mn alloy has been investigated employing electrochemical studies,scanning electron microscopy and X-ray photoelectron *** specimen forged at 523 K temperature developed a coarse unimodal microstructure consisting of basal oriented grains,whereas the specimens forged at 623 K and 723 K temperatures exhibited bimodal microstructures containing randomly oriented fine grains and basal oriented coarse *** bimodal microstructures exerted higher resistance to corrosion compared to the unimodal microstructure in presence of a protective surface *** optimum size distribution of fine and coarse grains as well as the prevalence of basal oriented grains led to the lowest anodic current density in the specimen forged at 623 *** morphology of Ca_(2)Mg_(6)Zn_(3)precipitates governed the cathodic kinetics by controlling the anode to cathode surface area *** the specimen forged at 723 K comprised comparatively lower fraction of precipitates than at 623 K,the mesh-like precipitate morphology increased the effective cathodic surface area,leading to enhanced localised corrosion in the former *** microstructural features developed at 623 K forging temperature formed a well-protective surface film with lower Mg(OH)_(2)to MgO ratio,exhibiting distinctly high polarization resistance and superior cytocompatibility in terms of cell-proliferation and cell-differentiation.

关键词： Magnesium alloy Microstructure Corrosion Electrochemical impedance spectroscopy X-ray photoelectron spectroscopy Cytotoxicity

Effect of temperature and reaction path interaction on fluidization reduction kinetics of iron ore powder

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Journal of Iron and Steel Research International 2024年第8期31卷 1840-1849页

作者： Guo-min Zhu Ming-wei Hu An-nan Dou Jin-yu Huang Jing Ding Qi-yan Xu School of metallurgical engineering Anhui University of TechnologyMa'anshan 243002AnhuiChina

Due to the instability of FeO at temperatures below 843 K,the fuidization reduction pathway of iron ore powder changes with the reduction ***,the effect of temperature and reaction pathway interaction on the kinetics of fuidization reduction of iron ore powder under low-temperature conditions ranging from 783 to 903 K was investigated to describe the fluidization reduction rate of iron ore powder from three aspects:microstructure change,reaction limiting link,and apparent activation energy of the reaction,exploring their internal *** experimental results revealed that in a temperature range of 783-813 K,the formation of a dense iron layer hindered the internal diffusion of reducing gas,resulting in relatively high gas diffusion *** addition,due to the differences in limiting links and reaction pathways in the intermediate stage of reduction,the apparent activation energy of the reaction *** apparent activation energy of the reaction ranged from 23.36 to 89.13 kJ/mol at temperature ranging from 783 to 813 K,while it ranged from 14.30 to 68.34 kJ/mol at temperature ranging from 873 to 903 K.

关键词： Reaction limiting link Gas internal diffusion Interface reaction Apparent activation energy Iron ore powder Reaction pathway Fluidization reduction

Reduction behavior of iron ore powder by high-volatile coal in thermogravimetric-gas chromatographic and kinetic analysis

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Journal of Iron and Steel Research International 2024年第1期31卷 92-107页

作者： Rui-meng Shi Qi-yuan Mi Bin Li Xiao Shi Chong Zou Jing Guo Han-jie Guo School of metallurgical engineering Xi’an University of Architecture and TechnologyXi’an710055ShaanxiChina China International engineering Consulting Corporation Beijing100048China School of metallurgical and Ecological engineering University of Science and Technology BeijingBeijing100083China

The reduction behavior of iron ore powder by high-volatile coal was investigated,and its kinetic mechanism was *** effect of volatiles in coal on the reduction reaction of iron ore was compared by utilizing a Xinjiang lignite with a high volatile content and its pyrolysis carbon produced by high-temperature pyrolysis to remove volatiles,serving as a *** mass loss and gas composition of the samples during the reduction process were detected using thermo-gravimetric analysis and gas chromatography,and the morphological changes of iron ore powder were observed through scanning electron *** kinetic parameters of the iron oxide reduction reaction were calculated by the Flynn-Ozawa-Wall method,and the kinetic mechanism of volatile participation in the iron oxide reduction reaction was determined through the Coats-Redfern *** results indicate that the coupling effect between the high-volatile coal pyrolysis and reduction reactions occurs during the second stage of the entire coupling process,which corresponds to the late stage of coal pyrolysis with a substantial release of H_(2)and *** volatiles in coal actively participated in the reduction reaction,reducing the initiation temperature of the reaction by around 200℃.The reduction of iron oxides by high-volatile coal was jointly promoted by the"hydrogen cycle"and"carbon cycle",resulting in a higher reduction extent and metallization rate at the end of the *** high-volatile coal was used as the reductant,the average activation energy for the entire process was 76.5 kJ/mol,a significant decrease compared to the employment of pyrolysis carbon without volatiles as the reductant(1167 kJ/mol).

关键词： Direct reduction High-volatile coal Volatile Kinetics Reduction mechanism

Facile synthesis of composite polyferric magnesium-silicate-sulfate coagulant with enhanced performance in water and wastewater

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International Journal of minerals,Metallurgy and Materials 2024年第3期31卷 574-584页

作者： Xiangtao Huo Rongxia Chai Lizheng Gou Mei Zhang Min Guo School of metallurgical and Ecological engineering University of Science and Technology BeijingBeijing 100083China

The coagulation process is a widely applied technology in water and wastewater *** composite polyferric mag-nesium-silicate-sulfate(PFMS)coagulants were synthesized using Na_(2)SiO_(3)·9H_(2)O,Fe_(2)(SO_(4))_(3),and MgSO_(4) as raw materials in this *** effects of aging time,Fe:Si:Mg,and OH:M molar ratios(M represents the metal ions)on the coagulation performance of the as-pre-pared PFMS were systematically investigated to obtain optimum *** results showed that PFMS coagulant exhibited good co-agulation properties in the treatment of simulated humic acid-kaolin surface water and reactive dye *** the molar ratio was controlled at Fe:Si:Mg=2:2:1 and OH:M=0.32,the obtained PFMS presented excellent stability and a high coagulation *** removal efficiency of ultraviolet UV254 was 99.81%,and the residual turbidity of the surface water reached 0.56 NTU at a dosage of 30 mg·L^(-1).After standing the coagulant for 120 d in the laboratory,the removal efficiency of UV254 and residual turbidity of the surface wa-ter were 88.12%and 0.68 NTU,respectively,which accord with the surface water treatment *** addition,the coagulation performance in the treatment of reactive dye wastewater was greatly improved by combining the advantages of magnesium and iron *** with polyferric silicate-sulfate(PFS)and polymagnesium silicate-sulfate(PMS),the PFMS coagulant played a better decolor-ization role within the pH range of 7-13.

关键词： polyferric-magnesium-silicate-sulfate composite coagulants water and wastewater excellent stability high coagulation ef-ficiency decolorization

Microalgae cultivation in photobioreactors: sustainable solutions for a greener future

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Green Chemical engineering 2024年第4期5卷 418-439页

作者： Shaikh Abdur Razzak Khairul Bahar K.M.Oajedul Islam Abdul Khaleel Haniffa Mohammed Omar Faruque S.M.Zakir Hossain Mohammad M.Hossain Chemical engineering Department King Fahd University of Petroleum and Minerals Center for Refining and Advanced Chemicals King Fahd University of Petroleum & Minerals Department of Chemical engineering University of Bahrain

Microalgae cultivation in photobioreactors（PBRs） has emerged as a promising and sustainable approach to address various environmental and energy challenges, offering a multitude of benefits across diverse *** developments in microalgae cultivation in photobioreactors have contributed substantially to the development and optimization of sustainable bioprocesses. This review presents a comprehensive analysis of recent innovations and breakthroughs in the field of microalgae cultivation, with a specific focus on their application in photobioreactors, aimed at paving the way for a greener future. This study in-depth examines the advantages of microalgae cultivation in photobioreactors, concentrating on its effectiveness in wastewater treatment, CO2bioremediation, and the production of biofuels and high-value products. The review evaluates the effects of light,solar irradiation, temperature, nitrogen and phosphorus concentrations in culture media, CO2concentrations, and pH on microalgae growth performance, including specific growth and biomass productivity. The study also examines open systems like unstirred ponds, raceway ponds, and circular ponds and closed systems like horizontal tubular, vertical bubble-column, airlift, flat panel, and plastic-bag photobioreactors, comparing their pros and cons. To optimize microalgae cultivation, key factors in photobioreactor design, including photosynthetic efficiencies, light/dark（L/D） cycles, CO2concentrations, mass transfer, hydrodynamics behavior, and p H, are extensively investigated. In addition, the review outlines recent developments in large-scale photobioreactors and highlights the challenges and opportunities associated with photobioreactor scale-up and design parameter optimization, including genetic engineering and economic feasibility. This article is a vital resource for researchers, engineers, and industry professionals seeking sustainable bioprocesses and the application of microalgae-based technol

关键词： Microalgae biomass CO 2 biofixation Wastewater treatment Biofuel Photobioreactors

Application of supervised machine learning to predict the enhanced gas recovery by CO2 injection in shale gas reservoirs

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Petroleum 2024年第1期10卷 124-134页

作者： Moataz Mansi Mohamed Almobarak Jamiu Ekundayo Christopher Lagat Quan Xie Discipline of Petroleum engineering WA School of Mines: Minerals Energy and Chemical Engineering Curtin University

The technique of Enhanced Gas Recovery by CO2injection（CO2-EGR） into shale reservoirs has brought increasing attention in the recent decade. CO2-EGR is a complex geophysical process that is controlled by several parameters of shale properties and engineering design. Nevertheless, more challenges arise when simulating and predicting CO2/CH4displacement within the complex pore systems of shales. Therefore,the petroleum industry is in need of developing a cost-effective tool/approach to evaluate the potential of applying CO2injection to shale reservoirs. In recent years, machine learning applications have gained enormous interest due to their high-speed performance in handling complex data and efficiently solving practical problems. Thus, this work proposes a solution by developing a supervised machine learning（ML） based model to preliminary evaluate CO2-EGR efficiency. Data used for this work was drawn across a wide range of simulation sensitivity studies and experimental investigations. In this work, linear regression and artificial neural networks（ANNs） implementations were considered for predicting the incremental enhanced CH4. Based on the model performance in training and validation sets, our accuracy comparison showed that（ANNs） algorithms gave 15% higher accuracy in predicting the enhanced CH4compared to the linear regression model. To ensure the model is more generalizable, the size of hidden layers of ANNs was adjusted to improve the generalization ability of ANNs model. Among ANNs models presented, ANNs of 100 hidden layer size gave the best predictive performance with the coefficient of determination（R2） of 0.78 compared to the linear regression model with R2of 0.68. Our developed MLbased model presents a powerful, reliable and cost-effective tool which can accurately predict the incremental enhanced CH4by CO2injection in shale gas reservoirs.

关键词： Artificial intelligence Supervised Machine Learning Shale Gas Enhanced Shale Gas Recovery CO 2 Injection CO 2 sequestration