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surface roughness classification using light scattering matrix and deep learning

Science China(Technological Sciences) 2024年第2期67卷 520-535页

作者： SUN Hao TAN Wei RUAN YiXiao BAI Long XU JianFeng State Key Laboratory of Intelligent Manufacturing Equipment and Technology School of Mechanical Science and EngineeringHuazhong University of Science and TechnologyWuhan 430074China Wuhan Digital Design and Manufacturing Innovation Center Co. LtdWuhan 430074China

High-quality optical components have been widely used in various applications;thus,extremely high beam quality is ***,surface roughness is a key indicator of the surface *** this study,the angular distribution of light scattering field intensity was obtained for surfaces having different roughness profiles based on the finite difference time domain(FDTD)method,and the results were compared with those obtained using the generalized Harvey-Shack(GHS)*** was shown that the FDTD approach can be used for an accurate simulation of the scattered field of a rough surface,and the superposition of results obtained from many surfaces that have the same roughness level was in good agreement with the result given by the analytic GHS model.A light scattering matrix(LSM)method was proposed based on the FDTD simulation results that could obtain rich surface roughness *** classification effect of LSM was compared with that of the single-incidence scattering distribution(SISD)based on a ResNet-50 deep learning *** classification accuracy of the model trained with the LSM dataset was obtained as 95.74%,which was 23.40%higher than that trained using the SISD ***,the effects of different noise types and filtering methods on the classification performance were analyzed,and the LSM was also shown to improve the robustness and generalizability of the trained surface roughness ***,the proposed LSM method has important implications for improving the data acquisition scheme of current light scattering measurement systems,and it also has the potential to be used for detection and characterization of surface defects of optical components.

关键词： surface roughness FDTD simulation GHS theory deep learning light scattering matrix

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Theoretical Modeling and surface roughness Prediction of Microtextured surfaces in Ultrasonic Vibration-Assisted Milling

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Chinese Journal of Mechanical Engineering 2024年第2期37卷 163-183页

作者： Chenbing Ni Junjie Zhu Youqiang Wang Dejian Liu Xuezhao Wang Lida Zhu School of Mechanical and Automotive Engineering Qingdao University of TechnologyQingdao 266525China School of Mechanical Engineering and Automation Northeastern UniversityShenyang 110819China

Textured surfaces with certain micro/nano structures have been proven to possess some advanced functions,such as reducing friction,improving wear and increasing *** prediction of micro/nano surface textures is of great significance for the design,fabrication and application of functional textured *** this paper,based on the kinematic analysis of cutter teeth,the discretization of ultrasonic machining process,transformation method of coordinate systems and the cubic spline data interpolation,an integrated theoretical model was established to characterize the distribution and geometric features of micro textures on the surfaces machined by different types of ultrasonic vibration-assisted milling(UVAM).Based on the theoretical model,the effect of key process parameters(vibration directions,vibration dimensions,cutting parameters and vibration parameters)on tool trajectories and microtextured surface morphology in UVAM is ***,the effect of phase difference on the elliptical shape in 2D/3D ultrasonic elliptical vibration-assisted milling(UEVAM)was *** to conventional numerical models,the method of the cubic spline data interpolation is applied to the simulation of microtextured surface morphology in UVAM,which is more suitable for characterizing the morphological features of microtextured surfaces than traditional methods due to the presence of numerous micro *** prediction of surface roughness indicates that the magnitude of ultrasonic amplitude in z-direction should be strictly limited in 1D rotary UVAM,2D and 3D UEVAM due to the unfavorable effect of axial ultrasonic vibration on the surface *** study can provide theoretical guidance for the design and fabrication of microtextured surfaces in UVAM.

关键词： Theoretical modeling Microtextured surface Ultrasonic vibration-assisted milling Cubic spline interpolation surface roughness

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Improving the surface roughness of Dental Implant Fixture by Considering the Size,Angle and Spraying Pressure of Sandblast Particles

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Journal of Bionic Engineering 2024年第1期21卷 303-324页

作者： Ehsan Anbarzadeh Bijan Mohammadi School of Mechanical Engineering Iran University of Science and TechnologyTehranIran

In this study,different conditions of sandblasting on dental implant fixtures were investigated to achieve the best sandblasting conditions.18 different sandblasting conditions(Using 152 implant fixture samples)were examined,including parameters such as particle size,particle blasting pressure,and particle blasting *** surface treatment of the samples was performed using the SLA+Anodizing *** testing was performed for each of the 18 different states,and the average surface roughness of each of these was compared with each ***,a bone layer was placed on the sample with the closest average surface roughness to the standard and the least amount of aluminum oxide on its surface among the 18 different states,to confirm the accuracy and quality of the desired surface roughness by examining the bone formation process and *** results showed that state No.4(sandblast particle size:75µm,spraying pressure of sandblast particles:4 bar,sandblast particle spraying angle:30 degrees),which was prepared using the SLA+Anodizing method and had a surface roughness of 1.989µm(The percentage of Al_(2)O_(3)on the surface=6%),had the best sandblasting conditions and showed 95%cell viability and accelerated the treatment and bone formation process for about a *** simulation results,using Abaqus software,indicated that the stress distribution on the surface of the implant fixture in contact with the bone surface has increased by approximately 4.3%for state *** will help prevent loosening of the dental implant fixture over time.

关键词： Dental implants surface treatment Sandblast surface roughness Osseointegration

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Effect of ceramic work rolls on surface roughness of rolled SUS304 ultra-thin strips

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Journal of Iron and Steel Research(International) 2024年第7期31卷 1704-1718页

作者： Peng-cheng Li Tao Wang Chen-chen Zhao Qi Liu Qing-xue Huang College of Mechanical and Vehicle Engineering Taiyuan University of TechnologyTaiyuan 030024ShanxiChina Engineering Research Center of Advanced Metal Composites Forming Technology and Equipment of Ministry of Education Taiyuan University of TechnologyTaiyuan 030024ShanxiChina National Key Laboratory of Metal Forming Technology and Heavy Equipment Taiyuan University of TechnologyTaiyuan 030024ShanxiChina

surface morphology and roughness are important parameters of surface quality of cold-rolled ultra-thin strip *** order to study the effect of Si_(3)N_(4) ceramic work rolls on the surface roughness of SUS304 ultra-thin strip,ABAQUS finite element model calculation,3D laser profilometry,and other methods were adopted based on the physical characteristics of Si_(3)N_(4) ceramic roll and 9Cr2MoV steel roll,like anti-flattening performance and oil *** surface morphology and roughness of SUS304 ultra-thin strip rolled by different material work rolls under oil lubrication conditions were *** results showed that under the rolling force of 10 kN,the maximum flattening amount of Si_(3)N_(4) ceramic roll was reduced by 35.14%compared to that of 9Cr2MoV steel *** reduction rate of SUS304 ultra-thin strip rolled by ceramic roll was 34.19%,while that rolled by steel roll was only 22%;Si_(3)N_(4) ceramic roll can further increase the number of alternating convex peaks and concave valleys in the rolled thin strip,reduce the profile steepness,reduce surface roughness,and enhance the planarization effect of surface micro-convex bodies,with improving surface quality and surface ***,the mechanism of Si_(3)N_(4) ceramic roll significantly improving the surface roughness of rolled SUS304 ultra-thin strip was proposed.

关键词： Ceramic work roll-Steel roll SUS304 ultra-thin strip Reduction surface roughness

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Prediction of undeformed chip thickness distribution and surface roughness in ultrasonic vibration grinding of inner hole of bearings

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Journal of Zhejiang University-Science A(Applied Physics & Engineering) 2024年第4期25卷 311-323页

作者： Yanqin LI Daohui XIANG Guofu GAO Feng JIAO Bo ZHAO School of Mechanical and Power Engineering Henan Polytechnic UniversityJiaozuo 454000China

Ultrasonic vibration grinding differs from traditional grinding in terms of its material removal *** randomness of grain-workpiece interaction in ultrasonic vibration grinding can produce variable chips and impact the surface roughness of ***,previous studies used iterative method to calculate the unformed chip thickness(UCT),which has low computational *** this study,a symbolic difference method is proposed to calculate the *** UCT distributions are obtained to describe the stochastic interaction characteristics of ultrasonic grinding ***,the UCT distribution characteristics under different machining parameters are ***,a surface roughness prediction model is established based on the UCT ***,the correctness of the model is verified by *** study provides a quick and accurate method for predicting surface roughness in longitudinal ultrasonic vibration grinding.

关键词： Ultrasonic vibration grinding Undeformed chip thickness(UCT) Distribution characteristics surface roughness

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Modeling and analysis for material removal and surface roughness in fluid jet polishing of optical glass

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Friction 2024年第7期12卷 1548-1563页

作者： Zhongchen CAO Ming WANG Haitao LIU Tian HUANG Key Laboratory of Mechanism Theory and Equipment Design of Ministry of Education Tianjin UniversityTianjin 300072China School of Engineering The University of WarwickCoventry CV47ALUK

luid jet polishing(FJP)is a non-contact polishing technology that can fabricate free-form optical surfaces with sub-micron-level form accuracy and nano-level surface roughness,especially for hard and brittle *** surface generation model of FJP can be used to guide the determination and optimization of process parameters and is of great significance for understanding the evolution mechanism of surface ***,predictive models for the microscopic topography of polished surfaces are still *** study established a macroscopic surface profile model for predicting 3D material removal characteristics and surface texture by combining the 3D computer fluid dynamics(CFD)simulation model and single-particle erosion mechanism.A fractal theory-based erosion model has been built to calculate the material removal caused by the erosion of a single abrasive particle on the rough surface;thus,it predicts the micro-topography and surface roughness of the polished samples.A series of polishing experiments were conducted to analyze the feasibility and accuracy of the model quantitatively and study the influence mechanism of process parameters on the material removal characteristics and surface *** indicated that the models could well predict material removal and surface *** prediction accuracy of the surface roughness Ra and maximum removal depth is better than 91.6%and 90%,*** is also found that the material removal rate of FJP could reach 0.517 mm3/min,and the surface roughness convergence rate could reach 62.9%.

关键词： fluid jet polishing(FJP) computational fluid dynamics(CFD) material removal mechanism surface roughness theoretical model

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surface roughness affects metastable non-wetting behavior of silicate melts on thermal barrier coatings

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Rare Metals 2022年第2期41卷 469-481页

作者： Shan-Jie Yang Wen-Jia Song Donald B.Dingwell Jian He Hong-Bo Guo School of Materials Science and Engineering Beihang UniversityBeijing 100191China Department of Earth and Environmental Sciences Ludwig-Maximilians-Universita¨t Mu¨nchenMunich 80333Germany Research Institute for Frontier Science Beihang UniversityBeijing 100191China

Airborne silicate pollutants in flight corridors pose a serious threat to aviation safety whose severity is directly linked to the wettability of molten silicates on thermal barrier coatings(TBCs)at high temperatures(1200–2000℃).Despite its importance,the wettability of silicate melt on TBCs has not been well *** particular,the surface morphology characteristics of TBCs can be expected to have a first-order effect on the wettability of silicate melt on such ***,a series of atmospheric plasma spray(APS)yttria-stabilized zirconia(YSZ)TBCs with varying surface roughness were generated through the application of mechanical *** metastable nonwetting behavior of three representative types of airborne silicate ash(volcanic ash,fly ash and a synthetic calcium–magnesium–aluminum–silicates(CMAS)powder)on these TBCs with varying surface roughness was *** was observed that the smoother the surface of TBCs was,the larger the contact angle was with the molten silicate melts,and consequently,the smaller the area of damage was on the ***,the reduction in TBCs surface roughness(here via mechanical polishing)led to an improvement in the wetting and spreading resistance of TBCs to silicate melts at high *** support of these observations and conclusions,the surface morphology of the TBC(both before and after polishing)had been characterized,and the mechanism of the surface roughness-dependence of wettability had been *** results should contribute to reducing the deposition rate of silicate melt on TBCs,thus extending the lifetime of turbine blades and reducing maintenance costs.

关键词： Thermal barrier coatings surface roughness Silicate melts Metastable wettability Calcium–magnesium–aluminum–silicates(CMAS)mitigation method

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Numerical and Experimental Investigation on Photothermal Performance of Polyimide/High-Electrical-Performance-Coating Composite Films Considering surface roughness

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Journal of Thermal Science 2022年第4期31卷 1206-1219页

作者： JING Peng ZHOU Xiao XU Zhengyang XU Zhiguo School of Mechanical Engineering Shanghai Jiao Tong University Shanghai 200240 China Sunman(Zhenjiang)Co. LtdZhenjiang 212000China

Polyimide(PI)films are the common and important components on spacecraft for thermal *** parameter design accuracy has an important impact on the spacecraft thermal balance but there are few studies focusing on the effect of film surface *** the present study,photothermal properties of composite films made of PI films and germanium/indium tin oxide/aluminum coatings are obtained by UV-VIS-NIR *** film surface morphology of composite films is obtained by the atomic force *** present study creatively introduces surface roughness into modeling from the perspective of finite-difference time-domain(FDTD)*** FDTD method considering surface roughness is used to present a comprehensive investigation on the coating effect on the photothermal properties including transmittance and reflectance of composite *** on the random rough surface generated by root-mean-square(RMS)roughness and correlation length,the FDTD method is applied to characterize the electromagnetic field of composite *** has been found that the numerical accuracy is greatly improved and the numerical results agree well with the experimental data when surface roughness is *** results also show that coating material and thickness have remarkable impacts on photothermal properties of the composite films.

关键词： FDTD composite film surface roughness photothermal property coating material

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Effects of surface roughness on bending properties of rolled AZ31 alloy

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Journal of Magnesium and Alloys 2023年第4期11卷 1224-1235页

作者： Gyo Myeong Lee Jong Un Lee Sung Hyuk Park School of Materials Science and Engineering Kyungpook National UniversityDaegu 41566Republic of Korea

This study investigated the effects of mechanical-polishing-induced surface roughness and the direction of polishing lines on the bending properties of a rolled AZ31 *** this end,three-point bending tests were performed on one sample without polishing lines(SS sample)and two samples with polishing lines—one in which the polishing lines were parallel to the rolling direction(RS-RD sample)and the other in which they were parallel to the transverse direction(RS-TD sample).In all three samples,macrocracks were formed in the width direction on the outer surface,where tensile stress was predominantly generated in the longitudinal ***,the macrocracks formed in the SS sample were curved because of the merging of uniformly formed fine microcracks,whereas those formed in the RS-TD sample were linear owing to the formation of relatively coarse microcracks along the polishing *** bendability of the samples was in the order of SS>RS-RD>RS-TD,and their limiting bending depths were 4.8,4.6,and 4.4 mm,*** the presence of mechanical-polishing-induced surface roughness,polishing lines perpendicular to the direction of the major stress(i.e.,tensile stress along the longitudinal direction)resulted in a greater degree of stress concentration on the outer surface of the bending *** higher stress concentration promoted the formation of undesirable{10–11}contraction and{10–11}–{10–12}double twins—which typically act as crack initiation sites—and thereby facilitated crack generation and ***,the surface roughness caused premature fracture during bending deformation,which,in turn,caused deterioration of the bendability of the rolled Mg alloy.

关键词： AZ31 alloy Bending surface roughness Stress concentration Crack

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A review of surface roughness measurements based on laser speckle method

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Journal of Iron and Steel Research(International) 2023年第10期30卷 1897-1915页

作者： Mei-qi Shao Dong Xu Si-yi Li Xiao-gang Zuo Chang-ke Chen Gong-zhuang Peng Jia-min Zhang Xiao-chen Wang Quan Yang Institute of Engineering Technology University of Science and Technology BeijingBeijing 100083China Xinjiang Joinworld Co. Ltd.Urumqi 830000XinjiangChina

surface roughness is commonly used to characterize material microstructure during processing,and accurate measurement of surface roughness is the premise and foundation of ***,online non-destructive measurement of surface roughness based on the laser speckle method has become a hot issue in recent *** improvements in surface roughness measurements based on the laser speckle method are systematically *** of speckle formation is *** statistical properties of the speckle patterns including first-order statistical properties and second-order statistical properties are directly related to surface *** roughness measurements based on the laser speckle method are roughly divided into the speckle contrast method,speckle correlation method,and fractal *** three methods are described in detail,and an extensive comparison among all the methods is *** recent progresses and application of surface roughness measurements are ***,surface roughness measurements based on the laser speckle method are prospected and summarized.

关键词： surface roughness Non-destructive measurement Laser speckle method Speckle pattern Statistical property

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