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Microstructure and properties of 35 kg large aluminum alloy flywheel housing components formed by squeeze casting with local pressure compensation

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China Foundry 2024年第5期21卷 563-576页

作者： Ju-fu Jiang Jing Yan Ying-ze Liu Ning Ge Ying Wang Chang-jie Ding De-chao Zou School of Materials Science and Engineering Harbin Institute of TechnologyHarbin 150001China School of Mechatronics Engineering Harbin Institute of TechnologyHarbin 150001China Dalian Innovation Die-casting Co. Ltd.Dalian 116600LiaoningChina

The squeeze casting method with local pressure compensation was proposed to form a flywheel housing component with a weight of 35 *** numerical simulation,microstructure observation and phase characterization were performed,and the influence of local pressure compensation on feeding of thick-wall position,microstructure and mechanical properties of the formed components were *** show that the molten metal keeps a good fluidity and the filling is complete during the filling *** the solidification at thick-wall positions of the mounting ports is slow,the local pressure compensation effectively realizes the local forced feeding,significantly eliminating the shrinkage cavity *** the microstructure of AlSi9Mg alloy,α-Al primarily consists of fragmented dendrites and rosette grains,while eutectic Si predominantly comprises needles and short *** impact of local pressure compensation on strength is relatively minimal,yet its influence on elongation is *** local pressure compensation,the average elongation at the compensated areas is 9.18%,which represents a 44.90%higher than that before *** average tensile strength is 209.1 MPa,and the average yield strength is 100.6 *** local pressure compensation can significantly reduce or even eliminate the internal defects in the 35 kg large-weight components formed by squeeze casting.

关键词： squeeze casting local pressure compensation aluminum alloy microstructure mechanical properties large flywheel housing components

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squeeze casting for metal alloys and composites:An overview of influence of process parameters on mechanical properties and microstructure

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China Foundry 2023年第2期20卷 148-158页

作者： Osarue Osaruene Edosa Francis Kunzi Tekweme Kapil Gupta Department of Mechanical and Industrial Engineering Technology University of JohannesburgJohannesburgRepublic of South Africa Department of Mechanical Engineering College of Engineering and TechnologyWilliam V.S.Tubman UniversityHarperMaryland CountyRepublic of Liberia

squeeze casting is a well-established and reliable process for fabricating high-integrity metallic alloys,bimetals,and *** quality and high performance of squeeze cast components are dependent on optimum casting *** selection of parameter values may adversely affect the quality of the *** squeeze cast components are generally subjected to secondary processing such as heat treatment,extrusion,and other bulk deformation processes to improve the microstructural features and mechanical *** treatment further refines the grains and reduces porosity,consequently improving tensile strength,and hardness;however,ductility *** paper provides a comprehensive review on studies concerning the influence of processing parameters on porosity,density,percentage elongation,strength,hardness,wear,and fracture of squeeze casting alloys,aiming to provide sufficient information on the squeeze casting process and the effects of processing parameters on product quality.

关键词： composites microstructure optimization porosity solidification squeeze casting

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squeeze casting of aluminum alloy A380: Microstructure and tensile behavior

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China Foundry 2015年第5期12卷 367-374页

作者： Li Fang Xue-zhi Zhang Bo-jun Xiong Henry Hu Xue-yuan Nie Jimi Tjong Department of Mechanical Automotive & Materials Engineering University of Windsor 401 Sunset Ave. Ford Powertrain Engineering Research & Development Centre

A380 alloy with a relatively thick cross-section of 25 mm was squeeze cast using a hydraulic press with an applied pressure of 90 MPa. Microstructure and tensile properties of the squeeze cast A380 were characterized and evaluated in comparison with the die cast counterpart. Results show that the squeeze cast A380 possesses a porosity level much lower than the die cast alloy, which is disclosed by both optical microscopy and the density measurement technique. The results of tensile testing indicate the improved tensile properties, specifically ultimate tensile strength(UTS: 215.9 MPa) and elongation(Ef: 5.4%), for the squeeze cast samples over those of the conventional high-pressure die cast part(UTS: 173.7 MPa, Ef: 1.0%). The analysis of tensile behavior shows that the squeeze cast A380 exhibits a high tensile toughness(8.5 MJ·m-3) and resilience(179.3 k J·m-3) compared with the die cast alloy(toughness: 1.4 MJ·m-3, resilience: 140.6 k J·m-3), despite that, during the onset of plastic deformation, the strain-hardening rate of the die cast specimen is higher than that of the squeeze cast specimens. The microstructure analyzed by the scanning electron microscopy(SEM) shows that both the squeeze and die cast specimens contain the primary α-Al, Al2 Cu, Al5 Fe Si phase and the eutectic Si phase. But, the Al2 Cu phase present in the squeeze cast alloy is relatively large in size and quantity. The SEM fractography evidently reveals the ductile fracture features of the squeeze cast A380 alloy.

关键词： squeeze casting aluminum alloy A380 microstructure tensile properties fracture behavior

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Review of Design of Process Parameters for squeeze casting

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Chinese Journal of Mechanical Engineering 2023年第6期36卷 22-35页

作者： Jianxin Deng Bin Xie Dongdong You Haibin Huang Guangxi Key Lab of Manufacturing System and Advanced Manufacturing Technology School of Mechanical EngineeringGuangxi UniversityNanning 530003China National Engineering Research Center of Near-Net-Shape Forming for Metallic Materials South China University of TechnologyGuangzhou 510640China

squeeze casting(SC)is an advanced net manufacturing process with many advantages for which the quality and properties of the manufactured parts depend strongly on the process ***,a universal efficient method for the determination of optimal process parameters is still *** view of the shortcomings and development needs of the current research methods for the setting of SC process parameters,by consulting and analyzing the recent research literature on SC process parameters and using the CiteSpace literature analysis software,manual reading and statistical analysis,the current state and characteristics of the research methods used for the determination of SC process parameters are *** literature data show that the number of pub-lications in the literature related to the design of SC process parameters generally trends upward albeit with signifi-cant *** of the research focus shows that both“mechanical properties”and“microstructure”are the two main subjects in the studies of SC process *** regard to materials,aluminum alloys have been extensively *** methods have been used to obtain SC process parameters:Physical experiments,numeri-cal simulation,modeling optimization,formula calculation,and the use of empirical *** experiments are the main research *** main methods for designing SC process parameters are divided into three categories:Fully experimental methods,optimization methods that involve modeling based on experimental data,and theoreti-cal calculation methods that involve establishing an analytical *** research characteristics and shortcomings of each method were *** simulations and model-based optimization have become the new required *** the development needs and data-driven trends of the SC process,suggestions for the develop-ment of SC process parameter research have been proposed.

关键词： squeeze casting Process parameter design Process parameter optimization Data-driven Neural network Research method analysis Literature analysis CiteSpace

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Effect of squeeze casting on Microstructure and Mechanical Properties of Hypereutectic Al-xSi Alloys

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Journal of Materials Science & Technology 2017年第4期33卷 404-410页

作者： Runxia Li Lanji Liu Lijun Zhang Jihong Sun Yuanji Shi Baoyi Yu School of Materials Science and Engineering Shenyang University of Technology

The effect of squeeze casting on microstructure and mechanical properties of hypereutectic Al-xS i alloys（x = 15, 17.5, 22 wt%） was investigated in this study. Results show that microstructure of the hypereutectic Al-x Si alloys was obviously improved by squeeze casting. The amount of coarse primary Si phase decreased, while that of fine primary α-Al dendrites increased with the increase of squeeze casting pressure. Due to the decrease of coarse primary Si particles, cracking of the matrix was reduced, whilst the fine microstructure, and mechanical properties of the squeeze casting alloys were improved. Compared with gravity casting alloys, mechanical properties of the hypereutectic Al-xS i alloys solidified at 600 MPa were improved significantly. Hardness of the squeeze casting hypereutectic Al-（15, 17.5, 22 wt%） Si alloys was improved by 15.91%, 12.23%, 17.48%, ultimate tensile strength was improved by 37.85%, 32.27%, 22.74%,and elongation was improved by 55.83%, 167.86%, 126.76%, respectively. Due to the uniform distribution of Si phases in squeeze casting Al-x Si alloys, their wear resistance was markedly enhanced.

关键词： Hypereutectic Al-Si alloys squeeze casting Microstructure Mechanical properties Primary Si phases

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Design of process parameters for direct squeeze casting

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Journal of University of Science and Technology Beijing 2008年第3期15卷 339-343页

作者： Milan Zhang Shuming Xing Liming Xiao Peiwei Bao Wen Liu Qiao Xin Semisolid Forming Research Center Beijing Jiaotong University Beijing 100044 China Department of Mathematics lli Normal University Yining 835000 China

On the basis of the analysis of solidification interval and temperature distribution of components manufactured by the squeeze casting method, formulas for calculating the solidification interval and compaction pressure were deduced according to the principal request that the compaction pressure should be equal to or greater than the plastic deformation resistance of the forming component when solidification ended. The solidification interval was proven to be associated with many factors, such as weight of the component, specific heat of the alloy, latent heat, pouring temperature, component temperature at the end of solidification and heat-transfer coefficients. The compaction pressure was related to the strain rate, deformation temperature, and dimension of the de- forming component. The solidification interval and compaction pressure calculated by the formulas deduced in this article were adopted in the production of 45 steel bidirectional chapiter valves, and components with excellent oerformance were manufactured.

关键词： squeeze casting solidification time temperature distribution compaction pressure

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Effect of Si content on impact-abrasive wear resistance of Al2O3p/steel composites prepared by squeeze casting

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Journal of Iron and Steel Research International 2018年第9期25卷 984-994页

作者： De-hong Lu Hai-zhou Li Bo Ren Faculty of Materials Science and Engineering Kunming University of Science and TechnologyKunming 650093 Yunnan China

The 40Cr steel matrix composites were reinforced with Al203 particulates （Al2O3p） through Si adding to improve the impact-abrasive wear resistance, in which Si powder ranging up to 25% of the AlzO3p weight was added into the Al2O3p preforms; then, the composites were fabricated by squeeze casting. For all composites, alumina particles are evenly distributed, and Si powder is dissolved in the matrix. Without Si powder addition, the 40Cr steel matrix contains only pearlite; however, ferrite appears and increases with Si powder addition. In the impact-abrasive wear tests, the impact frequency is 80 min^-1 and the impacting energy is 2 J. With increasing Si powder, the wear of the composites first decreases obviously, reaches the minimum at 10% and then increases. The effect of Si addition on the wear resistance can be attributed to two reasons： one is increasing the hardness of the matrix, and the other is improving the interfacial bonding between Al2O3p and steel. The wear mechanism of the composites is abrasive wear when the Si powder is 〈 10 wt%. Otherwise, it is a mixed mode of abrasive and delamination wear.

关键词： Steel matrix composite Si Impact-abrasive wear Wear mechanism Al2O3 particulate squeeze casting

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A comparative study on Sn macrosegregation behavior of ternary Al-Sn-Cu alloys prepared by gravity casting and squeeze casting

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China Foundry 2023年第1期20卷 63-70页

作者： Ming Xu Yan-guo Yin Cong-min Li Cong-chong Duan College of Mechanical Engineering Hefei University of TechnologyHefei 230002China Anhui Yihui New Materials Co. Ltd.Hefei 230000China

A comprehensive study on Sn macrosegregation behavior in ternary Al-Sn-Cu alloys was carried out by comparative analysis between gravity casting and squeeze casting *** microstructure and Sn distribution of the castings were characterized by metallography,scanning electron microscopy(SEM),energy-dispersive X-ray(EDX)spectroscopy,and a direct reading *** show that there are obvious differences in Sn morphology between gravity casting and squeeze casting *** squeeze casting condition,the grain size of the casting is smaller and the distribution ofβ(Sn)is *** effectively reduces the segregation of triangular grain boundary as well as the segregation of *** segregation types of Sn in gravity casting and squeeze casting samples are obviously *** upper surfaces of gravity casting samples show severe negative segregation,while all the lower surfaces have positive *** with gravity casting,squeeze casting solidifies under isostatic *** to the direct contact between the upper surface of the casting and the mold,the casting solidifies faster under higher undercooling degree and ***,the uniform distribution of Sn reduces the segregation phenomenon on the surface of the casting.

关键词： ternary Al-Sn-Cu alloy squeeze casting macrosegregation mechanism

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Enhanced mechanical properties of 6082 aluminum alloy via SiC addition combined with squeeze casting

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Journal of Materials Science & Technology 2021年第29期88卷 119-131页

作者： Wenming Jiang Junwen Zhu Guangyu Li Feng Guan Yang Yu Zitian Fan State Key Laboratory of Materials Processing and Die&Mould Technology School of Materials Science and EngineeringHuazhong University of Science and TechnologyWuhan430074China State Key Laboratory of High Performance Complex Manufacturing Central South University410083 ChangshaChina

In order to improve mechanical properties of 6082 aluminum alloy,the SiC_(p)/Al 6082 composites were prepared by the addition of the micron-sized SiC_(p)articles combined with the squeeze *** effects of the SiC_(p)content and squeeze casting on the microstructure and mechanical properties of the 6082 aluminum alloy were investigated by SEM,EDS,TEM,tensile testing and hardness testing analysis *** results exhibited that the SiC_(p)content and squeeze casting had a significant impact on the microstructure and mechanical properties of the 6082 aluminum *** addition of the SiC_(p)refined the grain size of the 6082 aluminum alloy while caused the increase of the porosity with increasing the SiC_(p)content,especially in the permanent mold casting *** to the permanent mold casting,the squeeze casting obviously reduced pore defects,refined grain size and made the SiC_(p)distribute evenly as well as bond tightly with the Al *** tensile strength,yield strength,elongation,elastic modulus and hardness of the 6082 aluminum alloy obtained with the SiC_(p)and squeeze casting were remarkably improved,and the optimal mechanical properties were obtained with a 2 wt.%SiC_(p),and they increased 10.73%,72.7%,193.9%,23.5%and 25.2%,respectively,compared to those of the6082 aluminum alloy obtained without SiC_(p)and squeeze *** fracture surface of the SiC_(p)/Al 6082 composites obtained with the squeeze casting was dense and exhibited a ductile fracture mode.

关键词： 6082 aluminum alloy SiC_(p) Aluminum matrix composites squeeze casting Microstructure Mechanical properties

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Microsegregation and Improved Methods of squeeze casting 2024 Aluminium Alloy

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Journal of Materials Science & Technology 2003年第5期19卷 413-416页

作者： Yong ZHONG, Guoyue SU and Ke YANGThe National Engineering Research Center, the Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China Natl. Eng. Res. Ctr. Inst. of Metal Res. Chinese Acad. of Sci. Shenyang 110016 China

The squeeze casting of a 2024 Al alloy was carried out to investigate the effect on microsegregation in the alloy of the application of pressure followed by diffusion annealing. The experimental results indicate that an optimum applied pressure followed by an optimum diffusion annealing process can markedly reduce the degree of microsegregation and improve the mechanical properties to a degree that can approach the level of forged 2024 Al alloy.

关键词： 2024 Al alloy squeeze casting Microsegregation Diffusion annealing

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