Squeeze casting of aluminum alloy A380: Microstructure and tensile behavior

作     者：Li Fang Xue-zhi Zhang Bo-jun Xiong Henry Hu Xue-yuan Nie Jimi Tjong 

作者机构：Department of Mechanical Automotive & Materials Engineering University of Windsor 401 Sunset Ave. Ford Powertrain Engineering Research & Development Centre 

出 版 物：《China Foundry》 (中国铸造（英文版）)

年 卷 期：2015年第12卷第5期

页      面：367-374页

核心收录：

学科分类：0806[工学-冶金工程] 08[工学] 0805[工学-材料科学与工程（可授工学、理学学位）] 080502[工学-材料学] 0703[理学-化学] 0702[理学-物理学] 

基　　金：supported by the Natural Sciences and Engineering Research Council of Canada and the University of Windsor 

主　　题：squeeze casting aluminum alloy A380 microstructure tensile properties fracture behavior 

摘      要：A380 alloy with a relatively thick cross-section of 25 mm was squeeze cast using a hydraulic press with an applied pressure of 90 MPa. Microstructure and tensile properties of the squeeze cast A380 were characterized and evaluated in comparison with the die cast counterpart. Results show that the squeeze cast A380 possesses a porosity level much lower than the die cast alloy, which is disclosed by both optical microscopy and the density measurement technique. The results of tensile testing indicate the improved tensile properties, specifically ultimate tensile strength(UTS: 215.9 MPa) and elongation(Ef: 5.4%), for the squeeze cast samples over those of the conventional high-pressure die cast part(UTS: 173.7 MPa, Ef: 1.0%). The analysis of tensile behavior shows that the squeeze cast A380 exhibits a high tensile toughness(8.5 MJ·m-3) and resilience(179.3 k J·m-3) compared with the die cast alloy(toughness: 1.4 MJ·m-3, resilience: 140.6 k J·m-3), despite that, during the onset of plastic deformation, the strain-hardening rate of the die cast specimen is higher than that of the squeeze cast specimens. The microstructure analyzed by the scanning electron microscopy(SEM) shows that both the squeeze and die cast specimens contain the primary α-Al, Al2 Cu, Al5 Fe Si phase and the eutectic Si phase. But, the Al2 Cu phase present in the squeeze cast alloy is relatively large in size and quantity. The SEM fractography evidently reveals the ductile fracture features of the squeeze cast A380 alloy.