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EXPERIMENTS AND SIMULATIONS OF A NEW DEVELOPED FORMING TECHNOLOGY-SHEAR-extrusion PROCESS OF COMPONENTS WITH BRANCHES

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Acta metallurgica Sinica(English Letters) 2001年第3期14卷 212-218页

作者： H.L. Yang, D.C. Kang, Z.L. Zhang, X.H. Piao and Z.D. Shi (National Die and Mold CAD Engineering Research Center, Shanghai Jiaotong University, Shanghai 200030, China) (School of Materials Sci. & Eng., Harbin Institute of Technology, Harbin 150001, China) National Die and Mold CAD Engineering Research Center Shanghai Jiaotong University School of Materials Sci. & Eng. Harbin Institute of Technology

Shear-extrusion process and its forming parameters are proposed, whilst its laborsaving characteristic is utilized to forge large-size shutoff valve bodies on the middle-due press. This new process is intended for the manufacture of large-size forged tubular components with branches on the middle-due press. Experiments are carried out and processing parameters are obtained regarding the shear- extrusion process of a large-size shutoff valve body. Deformation and metal flow in the shear- extrusion process are investigated. In order to verify the laborsaving characteristic of this new process, some contrast experiments of extrusion force are performed between shear-extrusion and upsetting-extrusion for forming tubular components with branches. Based on rigid-plastic FEM, a plane-strain model is established to analyze shear-extrusion process of tubular components with branches. The analysis results by 2-dimensions FEM are comparatively well consistent with experimental results. Both simulated and experimental results show that this new forming process is feasible for forging large-size tubular components with branches on the middle-due press.

关键词： metal extrusion Shearing Simulation Tubular steel structures

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