EXPERIMENTS AND SIMULATIONS OF A NEW DEVELOPED FORMING TECHNOLOGY-SHEAR-EXTRUSION PROCESS OF COMPONENTS WITH BRANCHES

作     者：H.L. Yang, D.C. Kang, Z.L. Zhang, X.H. Piao and Z.D. Shi (National Die and Mold CAD Engineering Research Center, Shanghai Jiaotong University, Shanghai 200030, China) (School of Materials Sci. & Eng., Harbin Institute of Technology, Harbin 150001, China) 

作者机构：National Die and Mold CAD Engineering Research Center Shanghai Jiaotong University School of Materials Sci. & Eng. Harbin Institute of Technology 

出 版 物：《Acta Metallurgica Sinica(English Letters)》 (金属学报（英文版）)

年 卷 期：2001年第14卷第3期

页      面：212-218页

核心收录：

学科分类：080503[工学-材料加工工程] 08[工学] 0805[工学-材料科学与工程（可授工学、理学学位）] 0802[工学-机械工程] 080201[工学-机械制造及其自动化] 

主　　题：Metal extrusion Shearing Simulation Tubular steel structures 

摘      要：Shear-extrusion process and its forming parameters are proposed, whilst its laborsaving characteristic is utilized to forge large-size shutoff valve bodies on the middle-due press. This new process is intended for the manufacture of large-size forged tubular components with branches on the middle-due press. Experiments are carried out and processing parameters are obtained regarding the shear- extrusion process of a large-size shutoff valve body. Deformation and metal flow in the shear- extrusion process are investigated. In order to verify the laborsaving characteristic of this new process, some contrast experiments of extrusion force are performed between shear-extrusion and upsetting-extrusion for forming tubular components with branches. Based on rigid-plastic FEM, a plane-strain model is established to analyze shear-extrusion process of tubular components with branches. The analysis results by 2-dimensions FEM are comparatively well consistent with experimental results. Both simulated and experimental results show that this new forming process is feasible for forging large-size tubular components with branches on the middle-due press.