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Biological Stability of Water-Based Cutting Fluids:Progress and Application

Chinese Journal of Mechanical Engineering 2022年第1期35卷 7-30页

作者： Lizhi Tang Yanbin Zhang Changhe Li Zongming Zhou Xiaolin Nie Yun Chen Huajun Cao Bo Liu Naiqing Zhang Zafar Said sujan debnath Muhammad Jamil Hafiz Muhammad Ali Shubham Sharma School of Mechanical and Automotive Engineering Qingdao University of TechnologyQingdao 266520China Hanergy(Qingdao)Lubrication Technology Co. Ltd.Qingdao 266200China Nanjing Kerun Lubricants Co. Ltd.Nanjing 211106China Chengdu Tool Research Institute Co. LtdChengdu 610500China School of Mechanical Engineering Chongqing UniversityChongqing 400044China Sichuan Future Aerospace Industry LLC Shifang 618400China Shanghai Jinzhao Energy Saving Technology Co. Ltd.Shanghai 200436China Department of Sustainable and Renewable Energy Engineering University of Sharjah27272 SharjahUnited Arab Emirates Mechanical Engineering Department Curtin University98009 MiriMalaysia College of Mechanical and Electrical Engineering Nanjing University of Aeronautics and AstronauticsNanjing 210016China Mechanical Engineering Department King Fahd University of Petroleum and MineralsDhahran 31261Saudi Arabia Department of Mechanical Engineering IK Gujral Punjab Technical UniversityKapurthala 144603PunjabIndia

The application of cutting fluid in the field of engineering manufacturing has a history of hundreds of years,and it plays a vital role in the processing efficiency and surface quality of *** them,water-based cutting fluid accounts for more than 90%of the consumption of cutting ***,long-term recycling of water-based cutting fluid could easily cause deterioration,and the breeding of bacteria could cause the cutting fluid to fail,increase manufacturing costs,and even endanger the health of *** bactericides could improve the biological stability of cutting fluids,but they are toxic to the environment and do not conform to the development trend of low-carbon ***-carbon manufacturing is inevitable and the direction of sustainable *** use of nanomaterials,transition metal complexes,and physical sterilization methods on the bacterial cell membrane and genetic material could effectively solve this *** this article,the mechanism of action of additives and microbial metabolites was first ***,the denaturation mechanism of traditional bactericides on the target protein and the effect of sterilization efficiency were ***,the mechanism of nanomaterials disrupting cell membrane potential was *** effects of lipophilicity and the atomic number of transition metal complexes on cell membrane penetration were also summarized,and the effects of ultraviolet rays and ozone on the destruction of bacterial genetic material were *** other words,the bactericidal performance,hazard,degradability,and economics of various sterilization methods were comprehensively evaluated,and the potential development direction of improving the biological stability of cutting fluid was proposed.

关键词： Cutting fluid Microorganism Bactericide Sterilization

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Cryogenic minimum quantity lubrication machining: from mechanism to application

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Frontiers of Mechanical Engineering 2021年第4期16卷 649-697页

作者： Mingzheng LIU Changhe LI Yanbin ZHANG Qinglong AN Min YANG Teng GAO Cong MAO Bo LIU Huajun CAO Xuefeng XU Zafar SAID sujan debnath Muhammad JAMIL Hafz Muhammad ALI Shubham SHARMA School of Mechanical and Automotive Engineering Qingdao University of TechnologyQingdao 266520China School of Mechanical Engineering Shanghai Jiao Tong UniversityShanghai 200240China College of Automotive and Mechanical Engineering Changsha University of Science and TechnologyChangsha 410114China Sichuan Future Aerospace Industry LLC Shifang 618400China State Key Laboratory Mechanical Transmissions Chongqing UniversityChongqing 400044China Key Laboratory of Special Purpose Equipment and Advanced Processing Technology(Ministry of Education and Zhejiang Province) Zhejiang University of TechnologyHangzhou 310032China Department of Sustainable and Renewable Energy Engineering University of ShaijahShaijah 27272the United Arab Emirates Mechanical Engineering Department Curtin UniversityMiri 98009Malaysia College of Mechanical and Electrical Engineering Nanjing University of Aeronautics and AstronauticsNanjing 210016China Mechanical Engineering Department King Fahd University of Petroleum and MineralsDhahran 31261Saudi Arabia Department of Mechanical Engineering I.K.Gujral Punjab Technical UniversityJalandhar 144603India

Cutting fluid plays a cooling-lubrication role in the cutting of metal ***,the substantial usage of cutting fluid in traditional flood machining seriously pollutes the environment and threatens the health of *** machining technologies,such as dry cutting,minimum quantity lubrication(MQL),and cryogenic cooling technology,have been used as substitute for flood ***,the insufficient cooling capacity of MQL with normal-temperature compressed gas and the lack of lubricating performance of cryogenic cooling technology limit their industrial *** technical bottleneck of mechanical-thermal damage of difficult-to-cut materials in aerospace and other fields can be solved by combining cryogenic medium and *** latest progress of cryogenic minimum quantity lubrication(CMQL)technology is reviewed in this paper,and the key scientific issues in the research achievements of CMQL are ***,the application forms and process characteristics of CMQL devices in turning,milling,and grinding are systematically summarized from traditional settings to innovative ***,the cooling-lubrication mechanism of CMQL and its influence mechanism on material hardness,cutting force,tool wear,and workpiece surface quality in cutting are extensively *** effects of CMQL are systematically analyzed based on its mechanism and application *** show that the application effect of CMQL is better than that of cryogenic technology or MQL ***,the prospect,which provides basis and support for engineering application and development of CMQL technology,is introduced considering the limitations of CMQL.

关键词： cryogenic minimum quantity lubrication(CMQL) cryogenic medium processing mode device application mechanism application effect

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Advances in fabrication of ceramic corundum abrasives based on sol–gel process

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Chinese Journal of Aeronautics 2021年第6期34卷 1-17页

作者： Baoteng HUANG Changhe LI Yanbin ZHANG Wenfeng DING Min YANG Yuying YANG Han ZHAI Xuefeng XU Dazhong WANG sujan debnath Muhammad JAMIL Hao Nan Li Hafiz Muhammad ALI Munish Kumar GUPTA Zafar SAID School of Mechanical and Automotive Engineering Qingdao University of TechnologyQingdao 266520China College of Mechanical and Electrical Engineering Nanjing University of Aeronautics cand AstronauticsNanjing 210016China Qingdao Sisa Abrasives Co. LtdQingdao 266555China Key Laboratory of Special Purpose Equipment and Advanced Processing Technology Ministry of Education&Zhejiang ProvinceZhejiang University of TechnologyHangzhou 310032China School of Mechanical and Automotive Engineering Shanghai University of Engineering ScienceShanghai 201620China Department of Mechanical Engineering Curtin UniversityMiri 98009Malaysia School of Aerospace University of Nottingham Ningbo ChinaNingbo 315100China Department of Mechanical Engineering King Fahd University of Petroleum and MineralsDhahran 31261Saudi Arabia Key Lab High Efficiency and Clean Mech Manufacture Shandong UniversityJinan 250100China Deparment of Sustainable and Renewable Energy Engineering University of SharjahSharjah 27272United Arab Emirates

Corundum abrasives with good chemical stability can be fabricated into various free abrasives and bonded abrasive tools that are widely used in the precision machining of various ***,these abrasives cannot satisfy the machining requirements of difficult-to-machine materials with high hardness,high strength,and strong wearing *** superhard abrasives can machine the above-mentioned materials,their dressing and manufacturing costs are *** contrast,ceramic corundum abrasives fabricated by sol–gel method is a costeffective product between conventional and superhard *** corundum abrasives exhibit self-sharpening and high *** this review,the optimization methods of ceramic corundum abrasive properties are introduced from three aspects:precursor synthesis,particle shaping,and ***,the functional mechanism of seeds and additives on the microstructural and mechanical properties of abrasives is ***,seeds can reduce the phase transition temperature and improve fracture *** grain size and uniformly dense structure can be controlled by applying an appropriate amount of multicomponent ***,the urgent need of engineering application and machinability of special shape ceramic corundum abrasives is reviewed,and three methods of abrasive shaping are *** micromold replication technique is highly advanced and can be used to prepare functional ***,the influence of a new sintering method,namely,two-step sintering technique,on the microstructural and mechanical performance of ceramic corundum abrasives is ***,the challenge and developmental trend of the optimization of ceramic corundum abrasives are prospected.

关键词： Ceramic corundum abrasive Seed Shaping technique Sintering additive Sol–Gel Two-step sintering process

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Minimum quantity lubrication machining of aeronautical materials using carbon group nanolubricant: From mechanisms to application

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Chinese Journal of Aeronautics 2022年第11期35卷 85-112页

作者： Xin CUI Changhe LI Wenfeng Ding Yun CHEN Cong MAO Xuefeng XU Bo LIU Dazhong WANG Hao Nan LI Yanbin ZHANG Zafar SAID sujan debnath Muhammad JAMIL Hafiz Muhammad ALI Shubham SHARMA School of Mechanical and Automotive Engineering Qingdao University of TechnologyQingdao 266520China College of Mechanical and Electrical Engineering Nanjing University of Aeronautics and AstronauticsNanjing 210016China Chengdu Tool Research Institute Co. Ltd.Chengdu 610500China College of Automotive and Mechanical Engineering Changsha Universiy of Science and TechnologyChangsha 410ll14China Key Laboratory of Special Purpose Equipment and Advanced Processing Technology Ministry of Education&Zhejiang ProvinceZhejiang University of TechnologyHangzhou 310032China Sichuan Future Aerospace Industry LLC. Shifang 618400China School of Mechanical and Automotive Engineering Shanghai University of Engineering ScienceShanghai 201620China School of Aerospace Universiy of Notingham Ningbo ChinaNingbo 315100China College of Engineering Universityof SharjahSharjah 27272United Arab Emirates Mechanical Engineering Department Curtin UniversityMiri 98009Malaysia Mechanical Engineering Department King Fahd University of Petroleum and MineralsDhahran 31261Saudi Arabia Department of Mechanical Engineering and Advanced Materials Science Council of Scientific and Industrial Research(CSIR)-Central Leather Research Institute(CLRI)Regional Center for Extension and DevelopmentJalandhar 144021India

It is an inevitable trend of sustainable manufacturing to replace flood and dry machining with minimum quantity lubrication(MQL)***,for aeronautical difficult-tomachine materials,MQL couldn’t meet the high demand of cooling and lubrication due to high heat generation during ***-biolubricants,especially non-toxic carbon group nano-enhancers(CGNs)are used,can solve this technical ***,the machining mechanisms under lubrication of CGNs are unclear at complex interface between tool and workpiece,which characterized by high temperature,pressure,and speed,limited its application in factories and necessitates in-depth *** fill this gap,this study concentrates on the comprehensive quantitative assessment of tribological characteristics based on force,tool wear,chip,and surface integrity in titanium alloy and nickel alloy machining and attempts to answer mechanisms ***,to establish evaluation standard,the cutting mechanisms and performance improvement behavior covering antifriction,antiwear,tool failure,material removal,and surface formation of MQL were ***,the unique film formation and lubrication behaviors of CGNs in MQL turning,milling,and grinding are *** influence law of molecular structure and micromorphology of CGNs was also answered and optimized options were recommended by considering diverse boundary ***,in view of CGNs limitations in MQL,the future development direction is proposed,which needs to be improved in thermal stability of lubricant,activity of CGNs,controllable atomization and transportation methods,and intelligent formation of processing technology solutions.

关键词： Aerospace materials Carbon nanoparticles Grinding Lubrication mechanism Milling Minimum quantity lubrication Turning

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Milling Force Model for Aviation Aluminum Alloy: Academic Insight and Perspective Analysis

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Chinese Journal of Mechanical Engineering 2021年第1期34卷 54-88页

作者： Zhenjing Duan Changhe Li Wenfeng Ding Yanbin Zhang Min Yang Teng Gao Huajun Cao Xuefeng Xu Dazhong Wang Cong Mao Hao Nan Li Gupta Munish Kumar Zafar Said sujan debnath Muhammad Jamil Hafiz Muhammad Ali School of Mechanical and Automotive Engineering Qingdao University of TechnologyQingdao 266520China College of Mechanical and Electrical Engineering Nanjing University of Aeronautics and AstronauticsNanjing 210016China State Key Laboratory Mechanical Transmiss Chongqing UniversityChongqing 400044China Key Laboratory of Special Purpose Equipment and Advanced Processing Technology Ministry of Educati on&Zhejiang ProvinceZhejiang University of TechnologyHangzhou 310032China School of Mechanical and Automotive Engineering Shanghai University of Engineering ScienceShanghai 201620China College of Automotive and Mechanical Engineering Changsha University of Science and TechnologyChangsha 410114China School of Aerospace University of Nottingham Ningbo ChinaNingbo 315100China Key Lab High Efficiency and Clean Mech Manufacture Shandong UniversityJinan 250100China College of Engineering University of Sharjah27272 SharjahUnited Arab Emirates Mechanical Engineering Department Curtin University98009 MiriMalaysia Mecha nical Engineering Department King Fahd University of Petroleum and MineralsDhahran 31261Saudi Arabia

Aluminum alloy is the main structural material of aircraft,launch vehicle,spaceship,and space station and is processed by ***,tool wear and vibration are the bottlenecks in the milling process of aviation aluminum *** machining accuracy and surface quality of aluminum alloy milling depend on the cutting parameters,material mechanical properties,machine tools,and other *** particular,milling force is the crucial factor to determine material removal and workpiece surface ***,establishing the prediction model of milling force is important and difficult because milling force is the result of multiparameter coupling of process *** research progress of cutting force model is reviewed from three modeling methods:empirical model,finite element simulation,and instantaneous milling force *** problems of cutting force modeling are also *** view of these problems,the future work direction is proposed in the following four aspects:(1)high-speed milling is adopted for the thin-walled structure of large aviation with large cutting depth,which easily produces high residual *** residual stress should be analyzed under this particular condition.(2)Multiple factors(e.g.,eccentric swing milling parameters,lubrication conditions,tools,tool and workpiece deformation,and size effect)should be considered comprehensively when modeling instantaneous milling forces,especially for micro milling and complex surface machining.(3)The database of milling force model,including the corresponding workpiece materials,working condition,cutting tools(geometric figures and coatings),and other parameters,should be established.(4)The effect of chatter on the prediction accuracy of milling force cannot be ignored in thin-walled workpiece milling.(5)The cutting force of aviation aluminum alloy milling under the condition of minimum quantity lubrication(mql)and nanofluid mql should be predicted.

关键词： Milling Aluminum alloy Force model Empirical model Finite element model Instantaneous milling force model

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Mechanical behavior and semiempirical force model of aerospace aluminum alloy milling using nano biological lubricant

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Frontiers of Mechanical Engineering 2023年第1期18卷 55-69页

作者： Zhenjing DUAN Changhe LI Yanbin ZHANG Min YANG Teng GAO Xin LIU Runze LI Zafar SAID sujan debnath Shubham SHARMA School of Mechanical and Automotive Engineering Qingdao University of TechnologyQingdao 266520China School of Mechanical Engineering Dalian University of TechnologyDalian 116024China State Key Laboratory of Ultra-precision Machining Technology Department of Industrial and Systems EngineeringThe Hong Kong Polytechnic UniversityHong Kong 999077China Department of Biomedical Engineering University of Southern CaliforniaLos AngelesCA 90089-1111USA College of Engineering University of SharjahSharjah 27272United Arab Emirates Mechanical Engineering Department Curtin UniversityMiri 98009Malaysia Department of Mechanical Engineering IK Gujral Punjab Technical UniversityPunjab 144603India

Aerospace aluminum alloy is the most used structural material for rockets,aircraft,spacecraft,and space *** deterioration of surface integrity of dry machining and the insufficient heat transfer capacity of minimal quantity lubrication have become the bottleneck of lubrication and heat dissipation of aerospace aluminum ***,the excellent thermal conductivity and tribological properties of nanofluids are expected to fill this *** traditional milling force models are mainly based on empirical models and finite element simulations,which are insufficient to guide industrial *** this study,the milling force of the integral end milling cutter is deduced by force analysis of the milling cutter element and numerical *** instantaneous milling force model of the integral end milling cutter is established under the condition of dry and nanofluid minimal quantity lubrication(NMQL)based on the dual mechanism of the shear effect on the rake face of the milling cutter and the plow cutting effect on the flank surface.A single factor experiment is designed to introduce NMQL and the milling feed factor into the instantaneous milling force *** average absolute errors in the prediction of milling forces for the NMQL are 13.3%,2.3%,and 7.6%in the x-,y-,and z-direction,*** with the milling forces obtained by dry milling,those by NMQL decrease by 21.4%,17.7%,and 18.5%in the x-,y-,and z-direction,respectively.

关键词： milling force nanofluid minimum quantity lubrication aerospace aluminum alloy nano biological lubricant

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Comparative assessment of force,temperature,and wheel wear in sustainable grinding aerospace alloy using biolubricant

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Frontiers of Mechanical Engineering 2023年第1期18卷 1-33页

作者： Xin CUI Changhe LI Yanbin ZHANG Wenfeng DING Qinglong AN Bo LIU Hao Nan LI Zafar SAID Shubham SHARMA Runze LI sujan debnath School of Mechanical and Automotive Engineering Qingdao University of TechnologyQingdao 266520China State Key Laboratory of Ultra-precision Machining Technology Department of Industrial and Systems EngineeringThe Hong Kong Polytechnic UniversityHong KongChina College of Mechanical and Electrical Engineering Nanjing University of Aeronautics and AstronauticsNanjing 210016China School of Mechanical Engineering Shanghai Jiao Tong UniversityShanghai 200240China Sichuan Future Aerospace Industry LLC. Shifang 618400China School of Aerospace University of Nottingham Ningbo ChinaNingbo 315100China College of Engineering University of SharjahSharjah 27272United Arab Emirates Department of Mechanical Engineering IK Gujral Punjab Technical UniversityPunjab 144603India Department of Biomedical Engineering University of Southern CaliforniaLos AngelesCA 90089USA Mechanical Engineering Department Curtin UniversityMiri 98009Malaysia

The substitution of biolubricant for mineral cutting fluids in aerospace material grinding is an inevitable development direction,under the requirements of the worldwide carbon emission ***,serious tool wear and workpiece damage in difficult-to-machine material grinding challenges the availability of using biolubricants via minimum quantity *** primary cause for this condition is the unknown and complex influencing mechanisms of the biolubricant physicochemical properties on *** this review,a comparative assessment of grindability is performed using titanium alloy,nickel-based alloy,and high-strength ***,this work considers the physicochemical properties as the main factors,and the antifriction and heat dissipation behaviours of biolubricant in a high temperature and pressure interface are comprehensively ***,the comparative assessment of force,temperature,wheel wear and workpiece surface for titanium alloy,nickel-based alloy,and high-strength steel confirms that biolubricant is a potential replacement of traditional cutting fluids because of its improved lubrication and cooling ***-viscosity biolubricant and nano-enhancers with high thermal conductivity are recommended for titanium alloy to solve the burn puzzle of the *** with high viscosity and high fatty acid saturation characteristics should be used to overcome the bottleneck of wheel wear and nickel-based alloy surface *** nano-enhancers with high hardness and spherical characteristics are better ***,a different option is available for high-strength steel grinding,which needs low-viscosity biolubricant to address the debris breaking difficulty and wheel ***,the current challenges and potential methods are proposed to promote the application of biolubricant.

关键词： grinding aerospace difficult-to-machine material biolubricant physicochemical property grindability

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