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FE SIMULATION OF CENTER CRACK OCCURRENCE IN TUBE ROUNDS DURING TWO-ROLL ROTARY ROLLING PROCESS

FE SIMULATION OF CENTER CRACK OCCURRENCE IN TUBE ROUNDS DURING TWO-ROLL ROTARY ROLLING PROCESS

作     者:S.Z. Li J. Xu Y.D. Yin J.G. Xue F. Pan J.M. Zheng J.H. Yoon 

作者机构:Department of Materials Forming and Control Engineering Anhui University of Technology Ma'anshan 243002 China Provincial Key Laboratory of Metals and Processing Ma'anshan 243002 China Steel Tube & Pipe Company of Bao Steel Co. Ltd. Shanghai 200941 China Department of Metallurgy and Materials Science Changwon National University Changwon 641-773 Korea 

出 版 物:《Acta Metallurgica Sinica(English Letters)》 (金属学报(英文版))

年 卷 期:2007年第20卷第3期

页      面:225-234页

核心收录:

学科分类:0817[工学-化学工程与技术] 0806[工学-冶金工程] 08[工学] 0807[工学-动力工程及工程热物理] 0805[工学-材料科学与工程(可授工学、理学学位)] 080502[工学-材料学] 0802[工学-机械工程] 0703[理学-化学] 0811[工学-控制科学与工程] 

基  金:Acknowledgements-This work was supported by the Korea Research Foundation Grant {No. KRF-2004-005-DOO111) and with the cooperation of Bao Steel Co. Ltd. {Shanghai  China) 

主  题:numerical simulation inside crack, tube piercing rotary rolling seamless tube deformation 

摘      要:With the aid of FE (finite element) code *** 2005, 2-D coupled thermo-mechanical simulation of center-crack occurrence in round billet during 2-roll rotary rolling process was presented using Oyane ductile fracture criteria. A simple modeling is put forward based on the spiral motion of the workpiece as an essential characteristic in movement. The influence of the feed angle and the entry cone angle of the main roll on the process was taken into account in the modeling. The soundness for simplifying the 3-D rotary rolling into a 2-D problem was discussed. By adopting the parameters of Diescher piercer in 140mm mandrel mill of Bao Steel, the distribution and development of strain/stress were analyzed, and the eigen value of ductile fracture as well. The critical percentage of diameter reduction was obtained from the simulation. The result showed a good agreement with the experimental value, and therefore was of widely guiding significance to the practical process for rationally formulating the deformation parameters of steel tube piercing.

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