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HIGH SPEED INJECTION MOLDING OF HIGH DENSITY POLYETHYLENE—EFFECTS OF INJECTION SPEED ON STRUCTURE AND PROPERTIES

HIGH SPEED INJECTION MOLDING OF HIGH DENSITY POLYETHYLENE—EFFECTS OF INJECTION SPEED ON STRUCTURE AND PROPERTIES

作     者:邓华 傅强 

作者机构:College of Polymer Science and EngineeringState Key Laboratory of Polymer Materials Engineering Sichuan University 

出 版 物:《Chinese Journal of Polymer Science》 (高分子科学(英文版))

年 卷 期:2011年第29卷第4期

页      面:456-464页

核心收录:

学科分类:08[工学] 0805[工学-材料科学与工程(可授工学、理学学位)] 080502[工学-材料学] 

基  金:supported by the National Natural Science Foundation of China(No.51073111) 

主  题:High speed injection molding High density polyethylene Tensile properties Extended chain crystals structure Large folded chain crystals. 

摘      要:Thin wall samples of high density polyethylene (HDPE) were prepared via injection molding with different injection speeds ranging from 100 mm/s to 1200 mm/s. A significant decrease in the tensile strength and Young's modulus was observed with increasing injection speed. In order to investigate the mechanism behind this decrease, the orientation, molecular weight, molecular weight distribution, melt flow rate, crystallinity and crystal morphology of HDPE were characterized using two-dimensional wide-angle X-ray diffraction (2D-WAXD), gel permeation chromatography (GPC), capillary rheometry and differential scanning calorimetry (DSC), respectively. It is demonstrated that the orientation, molecular weight, molecular weight distribution, melt flow rate and crystallinity have no obvious change with increasing injection speed. Nevertheless, the content of extended chain crystals or large folded chain crystals was found to decrease with increasing injection speed. Therefore, it is concluded that the decrease in tensile properties is mainly contributed by the reduced content of extended chain crystals or large folded chain crystals. This study provides industry with valuable information for the application of high speed injection molding.

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