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CFD simulation and optimization of an industrial cement gas-solid air classifier

作     者:Mohamadreza Esmaeilpour Ali Mohebbi Vahab Ghalandari Mohamadreza Esmaeilpour;Ali Mohebbi;Vahab Ghalandari

作者机构:Department of Chemical EngineeringFaculty of EngineeringShahid Bahonar University of KermanKermanIran Kerman Momtazan Cement CompanyKermanIran 

出 版 物:《Particuology》 (颗粒学报(英文版))

年 卷 期:2024年第89卷第6期

页      面:172-184页

核心收录:

学科分类:080704[工学-流体机械及工程] 080103[工学-流体力学] 08[工学] 0807[工学-动力工程及工程热物理] 0801[工学-力学(可授工学、理学学位)] 

基  金:Kerman Momtazan Cement Company 

主  题:Cement air classifier Computational fluid dynamics Gas-solid two-phase flow Optimization Eulerian-Lagrangian method Efficiency 

摘      要:An air classifier is one of the main and effective devices in cement *** this study,a three-dimensional,steady and two-phase(solid-gas)computational fluid dynamics(CFD)simulation was performed to optimize the performance of this device in the Kerman Momtazan cement plant,*** the validation of CFD results,the air flow field and air path lines between fixed blades were checked carefully and the non-uniformity in velocity distribution and the formation of vortex flows between the blades close to particle inlets were *** study tried to improve the device efficiency by changing the method of entering particles into the device,resulting in a reduction in air classifier electrical energy consumption(from 41 to 35(kW h)/t)and an increase in production rate(from 203 to 214 t/h).Additionally,the study investigated the effects of other modifiable operating conditions like rotary cage rotation speed,pressure difference,and inlet air temperature on the particle size distribution and classifier *** results showed that increasing the cage rotation speed decreased the product rate and the product particles mean diameter while increasing pressure difference or increasing temperature increased the product rate and the product particles mean *** was concluded that these modifiable operating conditions can significantly affect the performance of the air classifier in the cement industry.

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