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Combustion forming hollow nanospheres as a ceramic fortress for flame-retardant fiber

Combustion forming hollow nanospheres as a ceramic fortress for flame-retardant fiber

作     者:Gongxun Zhai Jialiang Zhou Hengxue Xiang Mugaanire tendo Innocent Senlong Yu Weinan Pan Lili Li Meifang Zhu Gongxun Zhai;Jialiang Zhou;Hengxue Xiang;Mugaanire tendo Innocent;Senlong Yu;Weinan Pan;Lili Li;Meifang Zhu

作者机构:State Key Laboratory for Modification of Chemical Fibers and Polymer Materials International Joint Laboratory for Advanced Fiber and Low-dimension Materials College of Materials Science and Engineering Donghua University 

出 版 物:《Progress in Natural Science:Materials International》 (自然科学进展·国际材料(英文))

年 卷 期:2021年第31卷第2期

页      面:239-247页

核心收录:

学科分类:08[工学] 0805[工学-材料科学与工程(可授工学、理学学位)] 080502[工学-材料学] 0702[理学-物理学] 

基  金:support from the National Natural Science Foundation of China (52073047,52003042) the Program of Shanghai Academic/Technology Research Leader(20XD1433700) the International Cooperation Fund of the Science and Technology Commission of Shanghai Municipality (20520740800) the Innovation Program of Shanghai Municipal Education Commission(2017-01-07-00-03-E00055) 

主  题:Flame retardant fiber PET Zinc phosphate D -glucose Hollow nanospheres 

摘      要:Simple, effective and safe flame retardants are required to improve flame retardant properties of polymer ***, traditional additive flame retardants, such as halogen-flame retardants and intumescent flame retardants, are likely to cause phase separation of functional phases due to their poor dispersibility and compatibility, or are difficult to be suitable for the high temperature processing conditions of melt-spun fibers. Here, in an effort to develop a practical flame retardant system in which zinc diphosphinate(DEPZn) and D-glucose(DG)were selectively incorporated into polyethylene terephthalate(PET) fiber was developed. As a result, the dense nano-scale zinc phosphate microspheres were formed on the surface and inside the residual carbon during combustion. Thus, PET fibers were endowed with excellent flame retardancy through a thermal barrier and enhancement of physical strength for the carbon layer. Moreover, a synergistic flame-retardant effect was found between DEPZn and DG. DG reduced the size of the zinc phosphate nanosphere from 200 nm to 50 nm, making the carbon layer denser and smoother. As a result, the peak heat release of the resultant PET composite fiber decreased to 410 k W/m2compared 1276 k W/m2for neat PET fiber. Moreover, the total smoke release also dropped from 71 MJ/kg of neat PET fiber to 64 MJ/kg for PET composite fibers. These results provide a promising strategy for the production of industrialized PET flame retardant fibers.

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