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Research on the solid particle erosion wear of pipe steel for hydraulic fracturing based on experiments and numerical simulations

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Petroleum Science 2024年第4期21卷 2779-2792页

作者： Si-Qi Yang Jian-Chun Fan Ming-Tao Liu De-Ning Li Jun-Liang Li Li-Hong Han Jian-Jun Wang Shang-Yu Yang Si-Wei Dai Lai-Bin Zhang State Key Laboratory of oil and Gas Equipment CNPC Tubular Goods Research Institute Key Laboratory of oil and Gas Safety and Emergency Technology China University of Petroleum oil production Technology Research Institute of Liaohe oilfield company Tianjin Gas Storage Branch PetroChina Dagang Oilfield Company Petroleum production Engineering Research Institute Daqing Oilfield Company

Erosion wear is a common failure mode in the oil and gas industry. In the hydraulic fracturing, the fracturing pipes are not only in high-pressure working environment, but also suffer from the impact of the high-speed solid particles in the fracturing fluid. Beneath such complex conditions, the vulnerable components of the pipe system are prone to perforation or even burst accidents, which has become one of the most serious risks at the fracturing site. Unfortunately, it is not yet fully understood the erosion mechanism of pipe steel for hydraulic fracturing. Therefore, this article provides a detailed analysis of the erosion behavior of fracturing pipes under complex working conditions based on experiments and numerical simulations. Firstly, we conducted erosion experiments on AISI 4135 steel for fracturing pipes to investigate the erosion characteristics of the material. The effects of impact angle, flow velocity and applied stress on erosion wear were comprehensively considered. Then a particle impact dynamic model of erosion wear was developed based on the experimental parameters, and the evolution process of particle erosion under different impact angles, impact velocities and applied stress was analyzed. By combining the erosion characteristics, the micro-structure of the eroded area, and the micro-mechanics of erosion damage, the erosion mechanism of pipe steel under fracturing conditions was studied in detail for the first time. Under high-pressure operating conditions, it was demonstrated through experiments and numerical simulations that the size of the micro-defects in the eroded area increased as the applied stress increased, resulting in more severe erosion wear of fracturing pipes.

关键词： Erosion wear Applied stress Particle impact dynamics Erosion mechanism

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Application of fuzzy comprehensive evaluation method to assess effect of conformance control treatments on water-injection wells

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Petroleum 2024年第1期10卷 165-174页

作者： Hu Jia Pengwu Li Wei Lv Jianke Ren Chen Cheng Rui Zhang Zhengjun Zhou Yanbin Liang State Key Laboratory of oil and Gas Reservoir Geology and Exploitation Southwest Petroleum University oil and Gas Technology Research Institute PetroChina Changqing Oilfield Company oil production Technology Institute of PetroChina Dagang oilfield company

As an effective method to prolong the life of mature field, conformance control in water-injection well has been used wildly. Naturally, effect evaluation of conformance control has attracted great attention because it is an important guideline for the design of later enhanced oil recovery(EOR) plan. Usually,production responses such as excessive water reduction and oil production increment are widely used as the indicators. However, production responses may be unreliable due to the difficulty in determining an effective injection well which is caused by a large number of treated water-injection wells in a well group. Therefore, with the application of fuzzy comprehension evaluation(FCE), five evaluation indexes(injection pressure, injectivity index, slope of hall curve, variation coefficient and homogenization coefficient of injection profile) describe injection responses were selected to establish a new evaluation method in this paper. Based on fuzzy mathematics, FCE reflects the difference of evaluation ***, weights of evaluation indexes were obtained by analytic hierarchy process(AHP), which made the results more convincing. Taking Bai 239 oilfield as an example, the five injection responses indexes were used to assess treatment effect on five water-injection wells by single index evaluation and FCE. The results showed that among the five evaluation indexes mentioned above, the slope of hall curve was the most important factor affected evaluation result. In single index evaluation, opposite results may be produced easily on account of the one-sidedness of single index or human error. Furthermore, we found that effective treatment was a relative concept actually. The result of FCE was consistent with single index evaluation but FCE was more acceptable. This study suggests that FCE could be applied to another field such as water flooding, acidizing and hydraulic fracturing

关键词： Enhanced oil recovery Injection responses Fuzzy mathematics Analytic hierarchy process Effect evaluation

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Molecular Dynamics Numerical Simulation of Adsorption Characteristics and Exploitation Limits in Shale oil Microscopic Pore Spaces

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Fluid Dynamics & Materials Processing 2024年第8期20卷 1915-1924页

作者： Guochen Xu Taizhou oil production Plant Sinopec East China Oil and Gas CompanyTaizhou225300China

Microscopic pore structure in continental shale oil reservoirs is characterized by small pore throats and complex *** adsorption behavior of hydrocarbons on the pore walls exhibits unique physical and chemical ***,studying the adsorption morphology of hydrocarbon components in nanometer-sized pores and clarifying the exploitation limits of shale oil at the microscopic level are of great practical significance for the efficient development of continental shale *** this study,molecular dynamics simulations were employed to investigate the adsorption characteristics of various single-component shale oils in inorganic quartz fissures,and the influence of pore size and shale oil hydrocarbon composition on the adsorption properties in the pores was *** results show that different molecules have different adsorption capacities in shale oil pores,with lighter hydrocarbon components(C6H14)exhibiting stronger adsorption *** the same adsorbed molecule,the adsorption amount linearly increases with the increase in pore diameter,but larger pores contribute more to shale oil *** shale pores,the thickness of the adsorption layer formed by shale oil molecules ranges from 0.4 to 0.5 nm,which is similar to the width of alkane *** oil in the adsorbed state that is difficult to be exploited is mainly concentrated in the first adsorption *** them,the volume fraction of adsorbed shale oil in 6 nm shale pores is 40.8%,while the volume fraction of shale oil that is difficult to be exploited is 16.2%.

关键词： Shale oil utilization limit micro adsorption molecular dynamics simulation

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Prediction Model of Wax Deposition Rate in Waxy Crude oil Pipelines by Elman Neural Network Based on Improved Reptile Search Algorithm

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Energy Engineering 2024年第4期121卷 1007-1026页

作者： Zhuo Chen Ningning Wang Wenbo Jin Dui Li The Second oil production Plant Sinopec Northwest Oilfield CompanyUrumqi830011China Yingmaili oil and Gas production Management Area PetroChina Tarim Oilfield CompanyKorla841001China College of Petroleum Engineering Xi’an Shiyou UniversityXi’an710065China

A hard problem that hinders the movement of waxy crude oil is wax deposition in oil *** ensure the safe operation of crude oil pipelines,an accurate model must be developed to predict the rate of wax deposition in crude oil *** at the shortcomings of the ENN prediction model,which easily falls into the local minimum value and weak generalization ability in the implementation process,an optimized ENN prediction model based on the IRSA is *** validity of the new model was confirmed by the accurate prediction of two sets of experimental data on wax deposition in crude oil *** two groups of crude oil wax deposition rate case prediction results showed that the average absolute percentage errors of IRSA-ENN prediction models is 0.5476% and 0.7831%,***,it shows a higher prediction accuracy compared to the ENN prediction *** fact,the new model established by using the IRSA to optimize ENN can optimize the initial weights and thresholds in the prediction process,which can overcome the shortcomings of the ENN prediction model,such as weak generalization ability and tendency to fall into the local minimum value,so that it has the advantages of strong implementation and high prediction accuracy.

关键词： Waxy crude oil wax deposition rate chaotic map improved reptile search algorithm Elman neural network prediction accuracy

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Effect of fracture fluid flowback on shale microfractures using CT scanning

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Journal of Rock Mechanics and Geotechnical Engineering 2024年第2期16卷 426-436页

作者： Jiale He Zhihong Zhao Yiran Geng Yuping Chen Jianchun Guo Cong Lu Shouyi Wang Xueliang Han Jun Zhang State Key Laboratory of oil and Gas Reservoir Geology and Exploitation Southwest Petroleum UniversityChengdu610500China Key Laboratory of Thermo-Fluid Science and Engineering of Ministry of Education School of Energy and Power EngineeringXi’an Jiaotong UniversityXi’an710049China Drilling Test Engineering Department of Longdong oil and Gas Development company Changqing OilfieldPetroChina Company LimitedQingyang745000China Tight oil and Gas Exploration and Development Project Department PetroChina Southwest Oil and Gas Field CompanyChengdu610056China No.11 oil production Plant Changqing Oilfield CompanyPetroChina Company LimitedQingyang745000China

The field data of shale fracturing demonstrate that the flowback performance of fracturing fluid is different from that of conventional reservoirs,where the flowback rate of shale fracturing fluid is lower than that of conventional *** the early stage of flowback,there is no single-phase flow of the liquid phase in shale,but rather a gas-water two-phase flow,such that the single-phase flow model for tight oil and gas reservoirs is not *** this study,pores and microfractures are extracted based on the experimental results of computed tomography(CT)scanning,and a spatial model of microfractures is ***,the influence of rough microfracture surfaces on the flow is corrected using the modified cubic law,which was modified by introducing the average deviation of the microfracture height as a roughness factor to consider the influence of microfracture surface *** flow in the fracture network is simulated using the modified cubic law and the lattice Boltzmann method(LBM).The results obtained demonstrate that most of the fracturing fluid is retained in the shale microfractures,which explains the low fracturing fluid flowback rate in shale hydraulic fracturing.

关键词： Shale Flowback of fracturing fluid Microfracture Lattice Boltzmann method(LBM)

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Prediction on Failure Pressure of Pipeline Containing Corrosion Defects Based on ISSA-BPNNModel

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Energy Engineering 2024年第3期121卷 821-834页

作者： Qi Zhuang Dong Liu Zhuo Chen PetroChina Changqing oilfield company The Second Gas Production PlantXi’an710000China PetroChina Changqing oilfield company Safety and Environmental Supervision Department Co.Ltd.Xi’an710000China Sinopec Northwest oilfield company The Second Oil Production Plant Co.Ltd.Urumqi830016China

oil and gas pipelines are affected by many factors,such as pipe wall thinning and pipeline *** prediction of failure pressure of oil and gas pipelines can provide technical support for pipeline safety *** at the shortcomings of the BP Neural Network(BPNN)model,such as low learning efficiency,sensitivity to initial weights,and easy falling into a local optimal state,an Improved Sparrow Search Algorithm(ISSA)is adopted to optimize the initial weights and thresholds of BPNN,and an ISSA-BPNN failure pressure prediction model for corroded pipelines is *** 61 sets of pipelines blasting test data as an example,the prediction model was built and predicted by MATLAB software,and compared with the BPNN model,GA-BPNN model,and SSA-BPNN *** results show that the MAPE of the ISSA-BPNN model is 3.4177%,and the R2 is 0.9880,both of which are superior to its comparison *** the ISSA-BPNN model has high prediction accuracy and stability,and can provide support for pipeline inspection and maintenance.

关键词： oil and gas pipeline corrosion defect failure pressure prediction sparrow search algorithm BP neural network logistic chaotic map

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A phase-field model for simulating the propagation behavior of mixed-mode cracks during the hydraulic fracturing process in fractured reservoirs

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Applied Mathematics and Mechanics(English Edition) 2024年第5期45卷 911-930页

作者： Dan ZHANG Liangping YI Zhaozhong YANG Jingqiang ZHANG Gang CHEN Ruoyu YANG Xiaogang LI State Key Laboratory of oil and Gas Reservoir Geology and Exploitation Southwest Petroleum UniversityChengdu 610500China State Key Laboratory of oil and Gas Reservoir Geology and Exploitation Chengdu University of TechnologyChengdu 610059China Tarim oilfield company PetroChinaBayingolin Mongolian Autonomous Prefecture 841000Xinjiang Uygur Autonomous RegionChina Wuqi oil production Plant Shaanxi Yanchang PetroleumXi'an 716000China Exploration Division of PetroChina Southwest oil and Gasfield company Chengdu 610041China

A novel phase-field model for the propagation of mixed-mode hydraulic fractures,characterized by the formation of mixed-mode fractures due to the interactions between fluids and solids,is *** this model,the driving force for the phase field consists of both tensile and shear components,with the fluid contribution primarily manifesting in the tension driving *** displacement and pressure are solved simultaneously by an implicit *** numerical solution's iterative format is established by the finite element discretization and Newton-Raphson(NR)iterative *** correctness of the model is verified through the uniaxial compression physical experiments on fluid-pressurized rocks,and the limitations of the hydraulic fracture expansion phase-field model,which only considers mode I fractures,are *** addition,the influence of matrix mode II fracture toughness value,natural fracture mode II toughness value,and fracturing fluid injection rate on the hydraulic fracture propagation in porous media with natural fractures is studied.

关键词： mixed-mode crack hydraulic fracturing poro-elasticity phase-field method(PFM)

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Gas-Water production of a Continental Tight-Sandstone Gas Reservoir under Different Fracturing Conditions

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Fluid Dynamics & Materials Processing 2024年第6期20卷 1165-1180页

作者： Yan Liu Tianli Sun Bencheng Wang Yan Feng Southwest oil and Gas company SINOPECChengdu610041China The Second Gas production Plant of Southwest Branch SINOPECNanchong637455China

A numerical model of hydraulic fracture propagation is introduced for a representative reservoir(Yuanba continental tight sandstone gas reservoir in Northeast Sichuan).Different parameters are considered,i.e.,the interlayer stress difference,the fracturing discharge rate and the fracturing fluid *** results show that these factors affect the gas and water production by influencing the fracture *** interlayer stress difference can effectively control the fracture *** greater the stress difference,the smaller the dimensionless reconstruction volume of the reservoir,while the flowback rate and gas production are lower.A large displacement fracturing construction increases the fracture-forming efficiency and expands the fracture *** larger the displacement of fracturing construction,the larger the dimensionless reconstruction volume of the reservoir,and the higher the fracture-forming efficiency of fracturing fluid,the flowback rate,and the gas *** viscosity fracturing fluid is suitable for long fractures,while high viscosity fracturing fluid is suitable for wide *** an increase in the fracturing fluid viscosity,the dimensionless reconstruction volume and flowback rate of the reservoir display a non-monotonic behavior,however,their changes are relatively small.

关键词： Tight sandstone gas reservoir fracture propagation flowback rate gas production law water production law influencing factor

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A Novel Method for Determining the Void Fraction in Gas-Liquid Multi-Phase Systems Using a Dynamic Conductivity Probe

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Fluid Dynamics & Materials Processing 2024年第6期20卷 1233-1249页

作者： Xiaochu Luo Xiaobing Qi Zhao Luo Zhonghao Li Ruiquan Liao Xingkai Zhang Hubei Key Laboratory of oil and Gas Drilling and production Engineering Yangtze UniversityWuhan434000China oil and Gas Engineering Research Institute PetroChina Tarim Oilfield CompanyKorla84100China Xinjiang Kunlun Engineering Consulting Co. Ltd.Karamay834000China Petrochina Dagang oilfield company production Technology Research Institute Tianjin300000China

Conventional conductivity methods for measuring the void fraction in gas-liquid multiphase systems are typically affected by accuracy problems due to the presence of fluid flow and *** study presents a novel approach for determining the void fraction based on a reciprocating dynamic conductivity probe used to measure the liquid film thickness under forced annular-flow *** measurement system comprises a cyclone,a conductivity probe,a probe reciprocating device,and a data acquisition and processing *** method ensures that the flow pattern is adjusted to a forced annular flow,thereby minimizing the influence of complex and variable gas-liquid flow patterns on the measurement results;Moreover,it determines the liquid film thickness solely according to circuit connectivity rather than specific conductivity values,thereby mitigating the impact of *** reliability of the measurement system is demonstrated through laboratory *** experimental results indicate that,in a range of gas phase superficial velocities 5–20 m/s and liquid phase superficial velocities 0.079–0.48 m/s,the maximum measurement deviation for the void fraction is 4.23%.

关键词： Forced annular flow dynamic conductivity probe void fraction gas-liquid flow liquid film thickness

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Analysis of Maximum Liquid Carrying Capacity Based on Conventional Tubing Plunger Gas Lift

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Energy Engineering 2024年第6期121卷 1521-1533页

作者： Yanqun Yu Wenhao Xu Yahui Huangfu Jinhai Liu Bensheng Wang Kai Liu College of Mechanical and Electronic Engineering China University of Petroleum(East China)Qingdao266580China Energy Technology&Services oil production Services company CNOOCTianjin300450China

China’s unconventional gas fields have a large number of low-productivity and low-efficiency wells, many of whichare located in remote and environmentally harsh mountainous areas. To address the long-term stable productionof these gas wells, plunger-lift technology plays an important role. In order to fully understand and accurately graspthe drainage and gas production mechanisms of plunger-lift, a mechanical model of plunger-liquid column uplift inthe plunger-lift process was established, focusing on conventional plunger-lift systems and representative wellboreconfigurations in the Linxing region. The operating casing pressure of the plunger-lift process and the calculationmethod for the maximum daily fluid production rate based on the work regime with the highest fluid recovery ratewere determined. For the first time, the critical flow rate method was proposed as a constraint for the maximumliquid-carrying capacity of the plunger-lift, and liquid-carrying capacity charts for conventional plunger-lift withdifferent casing sizes were developed. The results showed that for 23/8 casing plunger-lift, with a well depth ofshallower than 808 m, the maximum drainage rate was 33 m3/d;for 27/8 casing plunger-lift, with a well depth ofshallower than 742 m, the maximum drainage rate was 50.15 m3/d;for 31/2 casing plunger-lift, with a well depthof shallower than 560 m, the maximum drainage rate was 75.14 m3/d. This research provides a foundation for thescientific selection of plunger-lift technology and serves as a decision-making reference for developing reasonableplunger-lift work regimes.

关键词： Unconventional well conventional tubing string plunger gas lift critical flow rate liquid carry-over chart version

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