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A critical review on solid-state welding of high entropy alloys-processing,microstructural characteristics and mechanical properties of joints

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Defence Technology（防务技术） 2024年第4期34卷 78-133页

作者： Tushar Sonar Mikhail Ivanov Evgeny Trofimov Aleksandr Tingaev Ilsiya Suleymanova department of welding engineering Institution of Engineering and TechnologySouth Ural State University(National Research University)Chelyabinsk454080Russia department of Materials Science Physical and Chemical Properties of MaterialsInstitution of Engineering and TechnologySouth Ural State University(National Research University)Chelyabinsk454080Russia

The high entropy alloys(HEAs)are the newly developed high-performance materials that have gained significant importance in defence,nuclear and aerospace sector due to their superior mechanical properties,heat resistance,high temperature strength and corrosion *** alloys are manufactured by the equal mixing or larger proportions of five or more alloying *** exhibit superior mechanical performance compared to traditional engineering alloys because of the extensive alloying composition and higher entropy of *** state welding(SSW)techniques such as friction stir welding(FSW),rotary friction welding(RFW),diffusion bonding(DB)and explosive welding(EW)have been efficiently deployed for improving the microstructural integrity and mechanical properties of welded HEA *** HEA interlayers revealed greater potential in supressing the formation of deleterious intermetallic phases and maximizing the mechanical properties of HEAs *** similar and dissimilar joining of HEAs has been manifested to be viable for HEA systems which further expands their industrial ***,the main objective of this review paper is to present a critical review of current state of research,challenges and opportunities and main directions in SSW of HEAs mainly CoCrFeNiMn and Al_xCoCrFeNi *** state of the art of problems,progress and future outlook in SSW of HEAs are critically reviewed by considering the formation of phases,microstructural evolution and mechanical properties of HEAs joints.

关键词： High entropy alloys Solid state welding Microstructure Mechanical properties

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Multi-scale analyses of phase transformation mechanisms and hardness in linear friction welded Ti17(a+β)/Ti17(β)dissimilar titanium alloy joint

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Chinese Journal of Aeronautics 2024年第1期37卷 312-324页

作者： Zhenguo GUO Tiejun MA Xiawei YANG Ju LI Wenya LI Achilles VAIRIS State Key Laboratory of Solidification Processing Shaanxi Key Laboratory of Friction Welding TechnologiesNorthwestern Polytechnical UniversityXi’an 710072China Aeronautical Key Laboratory for welding and Joining Technologies AVIC Manufacturing Technology InstituteBeijing 100024China Mechanical engineering department University of West AtticaAthens 12241Greece

The Ti17(a+β)-Ti17(β)dual alloy-dual property blisk produced using Linear Friction welding(LFW)is considered as high-performance component in advanced ***,up to now,microstructure evolution and relationship between microstructure and micro mechanical properties of LFWed Ti17(a+β)/Ti17(β)dissimilar joint have not been thoroughly *** this work,complex analyses of the phase transformation mechanisms of the joint are conducted,and phase transformations in individual zones are correlated to their microhardness and *** reveal that a dissolution occurs under high temperatures encountered during LFW,which reduces microhardness of the joint to that of Ti17(a+β)and Ti17(β).In ThermoMechanically Affected Zone of Ti17(a+β)(TMAZ-(a+β))side joint,a large number of nanocrystalline a phases form with different *** microstructure strengthens significantly by fine grains which balances partial softening effect of a dissolution,and increases nanohardness of a phase and microhardness of TMAZ-(a+β).Superlattice metastableβphase precipitates from metastableβin Weld Zone(WZ)during quick cooling following welding,because of short-range diffusion migration of solute atoms,especiallyβstabilizing elements Mo and *** precipitation of the superlattice metastableβphase results in precipitation strengthening,which in turn increases nanohardness of metastableβand microhardness in WZ.

关键词： Linear friction welding Ti17 titanium alloy Phase transformation Microhardness Nanohardness

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Effect of alumina and silica nanocomposite based on polyacrylamide on light and heavy oil recovery in presence of formation water using micromodel

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Petroleum 2024年第2期10卷 338-353页

作者： Ashkan Maleki Behnam Sedaee Alireza Bahramian Sajjad Gharechelou Nahid Sarlak Arash Mehdizad Mohammad reza Rasaei Aliakbar Dehghan Science and Research Branch Islamic Azad University Institute of Petroleum engineering School of Chemical Engineering University of Tehran School of Geology College of Science University of Tehran department of Chemistry Lorestan University Iranian offshore Oil Company

Increasing world request for energy has made oil extraction from reservoirs more desirable. Many novel EOR methods have been proposed and utilized for this purpose. Using nanocomposites in chemical flooding is one of these novel methods. In this study, we investigated the impact of six injection solutions on the recovery of light and heavy oil with the presence of two different brines as formation water using a homogenous glass micromodel. All of the injection solutions were based on a 40,000 ppm Na Cl synthetic seawater(SSW), one of which was additive free and the others were prepared by dispersing nanocomposite silica-based polyacrylamide(NCSP), nanocomposite alumina-based polyacrylamide(NCAP), the combination of both nanocomposites silica and alumina based on polyacrylamide(NCSAP),surfactant(CTAB) and polyacrylamide(PAM) with a concentration of 1000 ppm as additives. The Stability of nanocomposites was tested against the salinity of the brine and temperature using salinity and DSC tests which were successful. Alongside stability tests, IFT, contact angle and oil recovery measurements were made. Visual results revealed that in addition to the effect of silica and alumina nanocomposite in reducing interfacial tension and wettability alteration, control of mobility ratio caused a major improvement in sweeping efficiency and oil recovery. According to the sweeping behavior of injected fluids, it was found that the main effect of surfactant was wettability alteration, for polyacrylamide was mobility control and for nanocomposites was the reduction of interfacial tension between oil and injected fluid, which was completely analyzed and checked out. Also, NCSAP with 95.83% and 70.33% and CTAB with 84.35% and 91% have the highest light oil recoveries at 250,000 ppm and 180,000 ppm salinity, respectively which is related to the superposition effect of interactions between nanocomposites, solution and oil. Based on our results it can be concluded that the most effective me

关键词： Enhanced oil recovery Micromodel Polyacrylamide Nanocomposite Salinity Alumina and silica nanoparticles

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In-situ isothermal aging TEM analysis of a micro Cu/ENIG/Sn solder joint for flexible interconnects

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Journal of Materials Science & Technology 2024年第2期169卷 42-52页

作者： Jinhong Liu Jianhao Xu Kyung-Wook Paik Peng He Shuye Zhang State Key Laboratory of Advanced welding and Joining Harbin Institute of TechnologyHarbin150001China department of materials science and engineering KAIST291 Daehak-roYuseong-guDaejeon305-338Republic of Korea

Sn/ENIG has recently been used in flexible interconnects to form a more stable micron-sized metallurgical joint,due to high power capability which causes solder joints to heat up to 200℃.However,Cu_(6)Sn_(5)which is critical for a microelectronic interconnection,will go through a phase transition at temperatures between 186 and 189℃.This research conducted an in-situ TEM study of a micro Cu/ENIG/Sn solder joint under isothermal aging test and proposed a model to illustrate the mechanism of the microstructural *** results showed that part of the Sn solder reacted with Cu diffused from the electrode to formη´-Cu_(6)Sn_(5)during the ultrasonic bonding process,while the rest of Sn was left and enriched in a region in the solder *** the enriched Sn quickly diffused to both sides when the temperature reached 100℃,reacting with the ENIG coating and Cu to form(Ni_(x)Cu_(1-x))_(3)Sn_(4),AuSn_(4),and Cu_(6)Sn_(5)*** entering the heat preservation process,the diffusion of Cu from the electrode to the joint became more intense,resulting in the formation of Cu_(3)*** scallop-type Cu_(6)Sn_(5)and the seahorse-type Cu_(3)Sn constituted a typical two-layered structure in the solder *** importantly,the transition betweenηandη’was captured near the phase transition temperature for Cu_(6)Sn_(5)during both the heating and cooling process,which was accompanied by a volume shifting,and the transition process was further *** research is expected to serve as a reference for the service of micro Cu/ENIG/Sn solder joints in the electronic industry.

关键词： In-situ TEM observation Isothermal aging Micro Cu/ENIG/Sn solder joint Cu_(6)Sn_(5)phase transition

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A novel weld-pool-length monitoring method based on pixel analysis in plasma arc additive manufacturing

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Advances in Manufacturing 2024年第2期12卷 335-348页

作者： Bao-Ri Zhang Yong-Hua Shi Bionic Robot Research department Ji Hua LaboratoryFoshan528200GuangdongPeople’s Republic of China Guangdong Provincial engineering Research Center for Special welding Technology and Equipment School of Mechanical and Automotive EngineeringSouth China University of TechnologyGuangzhou510640People’s Republic of China

The real-time monitoring of the weld pool during deposition is important for automatic control in plasma arc additive *** obtain a high deposition accuracy,it is essential to maintain a stable weld pool *** this study,a novel passive visual method is proposed to measure the weld pool *** the proposed method,the image quality was improved by designing a special visual system that employed an endoscope and a *** also includes pixel brightness-based and gradient-based algorithms that can adaptively detect feature points at the boundary when the weld pool geometry *** algorithm can also be applied to materials with different solidification *** was performed to measure the real weld pool length in world coordinates,and outlier rejection was performed to increase the accuracy of the ***,tests were carried out on the intersection component,and the results showed that the proposed method performed well in tracking the changing weld pool length and was applicable to the real-time monitoring of different types of materials.

关键词： Plasma arc additive manufacturing(PAAM) Weld pool geometry Gradient analysis Real-time detection

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Coupling of RANS and BEM Solvers for Simulation of Propeller Behind the Hull in Full Appended Model

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China Ocean engineering 2024年第3期38卷 424-438页

作者： Saeed NAJAFI Mehdi POURMOSTAFA LIU Peng-fei Iranian National Institute for Oceanography and Atmospheric Science(INIOAS) Tehran 14155-4781Iran department of Maritime engineering Amir Kabir University of TechnologyTehran 15875-4413Iran Marine Offshore and Subsea TechnologySchool of EngineeringNewcastle UniversityNewcastle upon TyneNE17RUUK

To design a propeller for ship power plant,the interaction between ship hull and propeller must be taken into *** main concern is to apply the wake effect of ship stern on the propeller *** this paper,a coupled BEM(Boundary Element Method)/RANS(Renolds-Averaged Navier−Stokes)solver is used to simulate propeller behind the hull in the self-propulsion *** motivation of this work is to develop a practical tool to design marine propulsion system without suffering long computational *** unsteady boundary element method which is also known as panel method is chosen to estimate the propeller *** wakes are treated using a time marching wake alignment ***,a RANS code coupled with VoF equation is developed to consider the ship motions and wake field effects in the problem.A coupling algorithm is developed to interchange ship wake field to the potential flow solver and propeller thrust to the RANS *** on the difference between hull resistance and the propeller thrust,a PI controller is developed to compute the propeller RPM in every time *** of the solver is carried out using the towing tank test report of a 50 m oceanography research *** factor and trust deduction coefficient are estimated ***,the wake rollup pattern of the propeller in open water is compared with the propeller in real wake field.

关键词： RANS BEM coupled method ship propeller self-propulsion wake sheet pattern

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Study on crustal thickness and the prediction of prolific depressions:the Bohai Basin as an example

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Acta Oceanologica Sinica 2024年第4期43卷 92-104页

作者： Mengke Cai Gongcheng Zhang Wanyin Wang Dingding Wang College of Geological engineering and Geomatics Chang’an UniversityXi’an 710054China China National offshore Oil Corporation(CNOOC)Research Institute Co. Ltd.Beijing 100028China Key Laboratory of Marine Geology and Environment Chinese Academy of SciencesQingdao 266071China National engineering Research Center of offshore Oil and Gas Exploration Beijing 100028China department of Earth Environment and Resources SciencesUniversity of Naples FedericoⅡNaples 80138Italy

The deep crustal structure is closely related to oil and gas *** the oil and gas enrichment of depressions based on the Moho depth and crustal thickness is a promising research topic with significant implications for guiding exploration in petroliferous *** this study,seismic data were used as a constraint on the use of satellite gravity anomaly inversion to obtain the distribution of Moho depth and crustal thickness in the Bohai *** factors were calculated to analyze the differential distribution of deep crustal structural *** indicators,including the minimum Moho depth,minimum crustal thickness,sum of Moho stretching factors,and sum of crustal stretching factors,were *** component analysis was applied to reduce the dimensionality of the multi-indicator system and obtain an oil and gas enrichment score for quantitative prediction of favorable prolific *** deviation between the inverted Moho depth and seismic constraints was small;thus,the data effectively reflect the variations in the characteristics of each *** analysis revealed significant statistical features related to the minimum Moho depth/crustal thickness and the sum of Moho/crustal stretching factors associated with prolific *** on the oil and gas enrichment score,the depressions were classified into four categories related to their different deep crustal structural *** active ClassⅠ,ClassⅡ,and ClassⅢdepressions are predicted to be favorable prolific *** study expands the research on quantitatively predicting favorable prolific depressions in the Bohai Basin using the deep crustal structure and can contribute to reducing production costs and improving exploration efficiency in future explorations.

关键词： Bohai Basin satellite gravity anomaly deep crustal structure Moho depth crustal thickness favorable prolific depression

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Strengthening mechanism and forming control of linear friction welded GH4169 alloy joints

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Chinese Journal of Aeronautics 2024年第4期37卷 609-626页

作者： Yu SU Xiawei YANG Tingxi MENG Xinyuan HE Dong WU Wenya LI Shuo YIN State Key Laboratory of Solidification Processing School of Materials Science and EngineeringNorthwestern Polytechnical UniversityXi’an 710072China Shaanxi Key Laboratory of Friction welding Technologies School of Materials Science and EngineeringNorthwestern Polytechnical UniversityXi’an 710072China department of Mechanical Manufacturing and Biomedical EngineeringParsons BuildingTrinity College DublinThe University of DublinDublin 2Ireland

Numerical simulation and experimental research on Linear Friction welding(LFW) for GH4169 superalloy were carried out. Based on the joint microstructure and mechanical properties,a suitable welding process was determined, which provided an important theoretical basis for the manufacture and repair of aeroengine components such as the superalloy blisk. The results show that the joint strain rate gradually increases with the increase of welding frequency, and the deformation resistance of the thermoplastic metal increases in the welding process, resulting in the interface thermoplastic metal not being extruded in time to form a flash, so the joint shortening amount gradually decreases. The thermoplastic metal in the center of the welding surface is kept at high welding temperature for a long time, resulting in the decrease of the joint strength. The microhardness of the joint shows a “W” distribution perpendicular to the weld, and most of the joints break in the Thermo-Mechanically Affected Zone(TMAZ) with high tensile strength and low *** the welding area is increased without changing the aspect ratio of the welding surface, the interface peak temperature increases gradually, and the joint shortening amount decreases with the increase of the welding interface size.

关键词： Linear Friction welding(LFW) Microstructure Mechanical properties Numerical simulation Joint shortening amount

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An in-situ study of static recrystallization in Mg using high temperature EBSD

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Journal of Magnesium and Alloys 2024年第4期12卷 1419-1430页

作者： Xu Ye Zhe Suo Zhonghao Heng Biao Chen Qiuming Wei Junko Umeda Katsuyoshi Kondoh Jianghua Shen School of Aeronautics Northwestern Polytechnical UniversityXi’anShaanxiChina Shaanxi Key Laboratory of Impact Dynamic and Its engineering Application Xi’anShaanxiChina School of Mechanical engineering Qinghai UniversityXiningQinghaiChina School of Materials Science and engineering Northwestern Polytechnical UniversityXi’anShaanxiChina department of Mechanical engineering University of North Carolina at CharlotteCharlotteNCUSA Joining and welding Research Institute Osaka University11-1 MihogaokaOsakaJapan

It has been a common method to improve the mechanical properties of metals by manipulating their microstructures via static recrystallization,i.e.,through heat ***,the knowledge of recrystallization and grain growth is critical to the success of the *** the present work,by using in-situ high temperature EBSD,the mechanisms that control recrystallization and grain growth of an extruded pure Mg were *** experimental results revealed that the grains of priority for dynamic recrystallization exhibit fading competitiveness under static *** is also found that grain boundary movement or grain growth is likely to show an inverse energy gradient effect,i.e.,low energy grains tend to swallow or grow into high energy grains,and grain boundaries of close to 30°exhibit superior growth advantage to *** finding is that{10-12}tensile twin boundaries are sites of hardly observed for recrystallization,and are finally swallowed by adjacent recrystallized *** above findings may give comprehensive insights of static recrystallization and grain growth of Mg,and may guide the design of advanced materials processing in microstructural engineering.

关键词： Pure Mg In-situ HT-EBSD Recrystallization Grain growth

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Thermo-hydro-poro-mechanical responses of a reservoir-induced landslide tracked by high-resolution fiber optic sensing nerves

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Journal of Rock Mechanics and Geotechnical engineering 2024年第3期16卷 1018-1032页

作者： Xiao Ye Hong-Hu Zhu Gang Cheng Hua-Fu Pei Bin Shi Luca Schenato Alessandro Pasuto School of Earth Sciences and engineering Nanjing UniversityNanjing210023China School of Computer Science North China Institute of Science and Technology(National Safety Training Center of Coal Mines)Beijing101601China State Key Lab of Coastal and offshore engineering Department of Geotechnical EngineeringDalian University of TechnologyDalian116024China National Research Council-Research Institute for Geo-Hydrological Protection(CNR-IRPI) Padova35127Italy department of Information engineering University of PadovaPadova35131Italy

Thermo-poro-mechanical responses along sliding zone/surface have been extensively ***,it has not been recognized that the potential contribution of other crucial engineering geological interfaces beyond the slip surface to progressive ***,we aim to investigate the subsurface multiphysics of reservoir landslides under two extreme hydrologic conditions(*** and dry),particularly within sliding *** on ultra-weak fiber Bragg grating(UWFBG)technology,we employ specialpurpose fiber optic sensing cables that can be implanted into boreholes as“nerves of the Earth”to collect data on soil temperature,water content,pore water pressure,and *** Xinpu landslide in the middle reach of the Three Gorges Reservoir Area in China was selected as a case study to establish a paradigm for in situ thermo-hydro-poro-mechanical *** UWFBG-based sensing cables were vertically buried in a 31 m-deep borehole at the foot of the landslide,with a resolution of 1 m except for the pressure *** reported field measurements covering the period 2021 and 2022 and produced the spatiotemporal profiles throughout the *** show that wet years are more likely to motivate landslide motions than dry *** annual thermally active layer of the landslide has a critical depth of roughly 9 m and might move downward in warmer *** dynamic groundwater table is located at depths of 9e15 m,where the peaked strain undergoes a periodical response of leap and withdrawal to annual hydrometeorological *** interface behaviors may support the interpretation of the contribution of reservoir regulation to slope stability,allowing us to correlate them to local damage events and potential global *** paper also offers a natural framework for interpreting thermo-hydro-poro-mechanical signatures from creeping reservoir bank slopes,which may form the basis for a landslide monitoring and early warning system.

关键词： Reservoir landslide Thermo-hydro-poro-mechanical response Ultra-weak fiber bragg grating(UWFBG) subsurface evolution engineering geological interface Geotechnical monitoring

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