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Effect of Y and Ce Micro-alloying on Microstructure and Hot Tearing of As-Cast Al-Cu-Mg Alloy

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Acta Metallurgica Sinica(English Letters) 2024年第6期37卷 939-952页

作者： Chunyu Yue Bowen Zheng Ming Su Yuxiang Wang Xiaojiao Zuo Yinxiao Wang Xiaoguang Yuan School of Materials Science and Engineering Shenyang University of TechnologyShenyang110870China institute of Metal research Chinese Academy of SciencesShenyang110016China

In this work,the Al-Cu-Mg alloy with different Y(0-0.2 wt%)and Ce(0.5-1.5 wt%)are *** effect of mixed addition of Y and Ce on the grain structure and hot tearing for Al-4.4Cu-1.5Mg-0.15Zr alloy was investigated using"cross"hot tearing *** results indicate that as rare earth Y and Ce increases,the grain size becomes finer,the grain morphology changes from dendrite to equiaxed grain,and effectively reduce the hot tearing sensitivity coefficient(HTS1)and crack susceptibility coefficient(CSC)of the *** the increase of Ce element(0.5-1.5 wt%),the hot tearing susceptibility of the alloy decreases first and then *** the increase of Y element(0-0.2 wt%),the hot tearing sensitivity of the alloy *** the content of rare earth is 0.2 wt%Y+1.0 wt%Ce,the minimum HTS1 value and CSC value of the alloy are 68 and 0.53,*** earth Ce refines the alloy microstructure,shortens the feeding channel,and reduces the hot tearing ***,the rare earth Y can form Al6Cu6Y phase at the grain boundary,improve the feeding capacity of the ***,appropriate addition of rare earth Y and Ce can effectively reduce the hot tearing tendency of the alloy.

关键词： Al-Cu-Mg alloy Y and Ce Microstructure Thermal analysis Hot tearing sensitivity

Elimination of cracks in stainless steel casings via 3D printed sand molds with an internal topology structure

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China Foundry 2024年第4期21卷 319-326页

作者： Jun-hang Xu Bao-zhi Li Zhao-wei Song Yun-bao Gao Jing-ming Li Yu Wang Qiu-lin Wen Heng Cao Zeng-rui Wang National Key Laboratory of Advanced Casting Technologies Shenyang 110022China shenyang research institute of Foundry Co. Ltd.CAMShenyang 110022China

The important supporting component in a gas turbine is the casing,which has the characteristics of large size,complex structure,and thin *** the context of existing 3DP sand casting processes,casting crack defects are prone to *** leads to an increase in the scrap rate of casings,causing significant resource ***,the presence of cracks poses a significant safety hazard after the casings are put into *** generation of different types of crack defects in stainless steel casings is closely related to casting stress and the high-temperature concession of the sand ***,the types and causes of cracks in stainless steel casing products,based on their structural characteristics,were systematically *** sand molds with different internal topology designs were printed using the 3DP technology to investigate the impact of sand mold structures on high-temperature *** optimal sand mold structure was used to cast casings,and the crack suppression effect was verified by analyzing its eddy current testing *** experimental results indicate that the skeleton structure has an excellent effect on suppressing cracks in the *** research holds important theoretical and engineering significance in improving the quality of casing castings and reducing production costs.

关键词： gas turbine casing crack defects 3D printed sand mold topological structure high-temperature concession

Microstructural characterization and mechanical properties of(TiC+TiB)/TA15 composites prepared by an in-situ synthesis method

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China Foundry 2024年第2期21卷 168-174页

作者： Zhi-yong Zhang Jiao-jiao Cheng Jia-qi Xie Shi-bing Liu Kun Shi Jun Zhao shenyang research institute of Foundry Co. Ltd.CAMShenyang 110022China National Key Laboratory of Advanced Casting Technologies Shenyang 110022China

Titanium matrix composites reinforced with ceramic particles are considered a promising engineering material due to their combination of high specific strength,low density,and high *** this study,the TA15-based composites reinforced with a volume fraction of 10% to 25%(TiB+TiC)were prepared using powder metallurgy and casting *** characterization and phase constitution were examined using optical microscopy(OM),scanning electron microscopy(SEM),and X-ray diffraction(XRD).In addition,the microhardness,room temperature(RT)and high temperature(HT)tensile properties of the composites were *** revealed that the reinforcements are distributed uniformly even in the composites with a high volume of TiB and ***,as the volume fraction exceeds 15%,TiB and TiC particles become coarsening and exhibit rod-like and dendritic-like *** increases gradually from 321.2 HV for the base alloy to a maximum of 473.3 HV as the reinforcement increases to 25vol.%.Tensile test results indicate that a reinforcement volume fraction above 20% is beneficial for enhancing tensile strength and yield strength at high temperatures,but it has an adverse effect on room temperature ***,if the reinforcement volume fraction is below 20%,it can improve high-temperature elongation when the temperature exceeds 600℃.

关键词： titanium matrix composites microstucture microhardness tensile properties in-situ synthesis

Experimental investigation of junction growth of rough contacts using X-ray computed tomography

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Friction 2024年第11期12卷 2519-2531页

作者： Runliang WANG Jianhua LIU Bo LIU Duo JIA Xiaoyu DING School of Mechanical Engineering Beijing Institute of TechnologyBeijing 100081China AECC shenyang Engine research Institution Shenyang 110000China

The real contact area(RCA)of randomly rough contacts has received a great deal of attention because it correlates strongly with friction,lubrication,sealing,and *** have revealed that the RCA associated with deterministic normal squeezing loads increases when tangential loads are also applied,in a phenomenon called junction ***,experimental investigations of the junction growth of randomly rough contacts are ***,we used X-ray computed tomography(CT)to measure junction growth when two aluminum alloy surfaces were in contact.A high-resolution experimental setup was used to apply loads and observe contact behaviors at a resolution of 4μ*** RCA and average contact gaps were computed using a three-dimensional(3D)geometric model constructed from gray CT images using the Otsu thresholding *** results showed that the RCA increased as the normal load *** RCA increased by 22.67%after a tangential load was applied(junction growth),and the average gap decreased by 14.01%after a tangential load was ***,X-ray CT accurately measured the junction growth as a novel quantitative method.

关键词： three-dimensional(3D)contact analyses real contact area(RCA),junction growth X-ray computed tomography(CT) assembly interfaces

Biomimetic porous silicon oxycarbide ceramics with improved specific strength and efficient thermal insulation

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Journal of Materials Science & Technology 2024年第1期168卷 185-193页

作者： Zhuoqing Zhang Jinghan Li Lei Cao Yu Shi Huajie Yang Rui Yang Fan Xie Xing Zhang Shi-changxu Innovation Center for Advanced Materials Institute of Metal ResearchChinese Academy of SciencesShenyang 110016China School of Materials Science and Engineering University of Science and Technology of ChinaHefei 230026China School of Materials Science and Engineering Shenyang Ligong UniversityShenyang 110159China shenyang Aircraft Design and research institute Shenyang 110035China

Considering the challenge of aerodynamic heating,the development of high-performance insulating ce-ramic materials with lightweight and low thermal conductivity is crucially important for aerospace vehi-cles to achieve flight at high speed for a long *** this work,macro-porous silicon oxycarbide(SiOC)ceramics with directional pores(DP-SiOC)(mean pore size of 88.1μm)were prepared using polysiloxane precursors via freeze casting and photocrosslinking,followed by *** DP-SiOC samples were lightweight(density∼0.135 g cm^(-3))with a porosity of 90.4%,which showed good shapability through the molding of polysiloxane *** DP-SiOC samples also exhibited an ultra-low thermal con-ductivity of 0.048 W(m K)^(-1)at room temperature,which can also withstand heat treatment at 1200°C for 1 *** addition,scaffolds with triply periodic minimal surfaces(TPMS)were fabricated using digital light processing(DLP)printing,which was further filled with polysiloxane precursors for increasing the strength of *** TPMS scaffolds filled with macro-porous SiOC ceramics(TPMS-DP-SiOC)showed good integration between TPMS and macro-pore structures,which had a porosity∼75%and high specific strength of 9.73×10^(3)N m kg^(-1).The thermal conductivity of TPMS-DP-SiOC samples was 0.255 W(m K)^(-1)at room *** biomimetic TPMS-DP-SiOC ceramics developed in this study are likely used for thermal protection systems.

关键词： Thermal insulation Light weight Macro-porous ceramics SiOC

Effects of Aging at 550℃ on α'-Martensitic Transformation of High Si-Bearing Metastable Austenitic Stainless Steel Weld Metal

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Acta Metallurgica Sinica(English Letters) 2024年第9期37卷 1467-1479页

作者： Yakui Chen Shitong Wei Dong Wu Shanping Lu shenyang National Laboratory for Materials Science Institute of Metal ResearchChinese Academy of SciencesShenyang110016China School of Materials Science and Engineering University of Science and Technology of ChinaShenyang110016China CAS Key Laboratory of Nuclear Materials and Safety Assessment Institute of Metal ResearchChinese Academy of SciencesShenyang110016China

The high Si-bearing 15Cr-9Ni-Nb metastable austenitic stainless steel weld metal was prepared via gas tungsten arc welding and then processed by stabilized heat treatment(SHT)at 850℃ for 3 *** effects of 550℃ aging on the α'-martensitic transformation of the as-welded and the SHT weld metals were *** results showed that the weld metal had poor thermal stability of *** precipitation of NbC during the 850℃ SHT made the thermal stability of the local matrix decrease and led to the formation of a large amount of C-depleted α'-*** precipitation of coarse σ-phase at the δ-ferrite led to the Cr-depleted zone and the formation of Cr-depleted α'-martensite at the early stage of 550℃ *** homogenized diffusion of C and Cr in the matrix during 550℃ aging led to the restoration of austenitic thermal stability and the decrease of α'-martensite *** C-depleted α'-martensite content in the SHT weld metal decreased rapidly at the early stage of aging due to the fast diffusion rate of the C atom in the matrix,while the Cr-depleted α'-martensite decreased at the later stage of aging due to the decreased diffusion rate of the Cr.

关键词： Metastable austenitic stainless steel weld metal α'-martensitic transformation δ-ferrite σ-phase

Tube-based robust reinforcement learning for autonomous maneuver decision for UCAVs

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Chinese Journal of Aeronautics 2024年第7期37卷 391-405页

作者： Lixin WANG Sizhuang ZHENG Haiyin PIAO Changqian LU Ting YUE Hailiang LIU School of Aeronautical Science and Engineering Beihang UniversityBeijing 100191China shenyang Aircraft Design&research institute Shenyang 110035China

Reinforcement Learning(RL)algorithms enhance intelligence of air combat AutonomousManeuver Decision(AMD)policy,but they may underperform in target combat environmentswith *** enhance the robustness of the AMD strategy learned by RL,thisstudy proposes a Tube-based Robust RL(TRRL)***,this study introduces a tube todescribe reachable trajectories under disturbances,formulates a method for calculating tubes basedon sum-of-squares programming,and proposes the TRRL algorithm that enhances robustness byutilizing tube size as a quantitative ***,this study introduces offline techniques forregressing the tube size function and establishing a tube library before policy learning,aiming toeliminate complex online tube solving and reduce the computational burden during ***,an analysis of the tube library demonstrates that the mitigated AMD strategy achievesgreater robustness,as smaller tube sizes correspond to more cautious *** finding highlightsthat TRRL enhances robustness by promoting a conservative *** effectively balanceaggressiveness and robustness,the proposed TRRL algorithm introduces a“laziness factor”as aweight of ***,combat simulations in an environment with disturbances confirm thatthe AMD policy learned by the TRRL algorithm exhibits superior air combat performance comparedto selected robust RL baselines.

关键词： Air combat Autonomous maneuver decision Robust reinforcement learning Tube-based algorithm Combat simulation

Cerium refinement of grains and primary carbides during solidification of Cr_(4)Mo_(4)V bearing steel

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Journal of Rare Earths 2024年第4期42卷 783-792页

作者： Weifeng Liu Jianqiang Wang Mingyue Sun Bin Xu Jiahao Yao Qunbo Fan Dianzhong Li Chongqing Innovation Center Beijing Institute of TechnologyChongqing401135China shenyang National Laboratory for Materials Science Institute of Metal ResearchChinese Academy of SciencesShenyang110016China

The effect of cerium(Ce)on the solidification microstructure of Cr_(4)Mo_(4)V bearing steel was investigated via a combined experimental and theoretical *** a trace amount(0.056 wt%)of Ce addition,the coarse columnar grains in as-cast microstructure transform into equiaxed ones,and the average diameter is reduced from 56 to 27μ*** network-like and bulky primary MC and M2C carbides at the interdendritic regions become disconnected and refined,and their volume percentage decreases from4.15 vol%to 2.1 vol%.Ce-inclusions acting as heterogeneous nucleation agents of prior-austenite grains and Ce atoms segregating at grain boundaries,both contribute to the refinement of *** calculations reveal that primary carbides are precipitated afterγ-austenite forms near the end of the solidification *** modification of primary carbides in size and amount is mainly attributed to the isolated remaining melt separated by refinedγ-austenite grains in which the nucleation of carbides is promoted,while the growth is restrained owing to the less segregation of alloying elements.

关键词： Cr_(4)Mo_(4)V bearing steel Rare Earths Grains Primary carbides Refinement

Investigation on crystallization behavior between(Sc_(x)Yb_(1−x))O_(1.5)and CMAS:A new insight in the effect of Sc substitution

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Journal of Advanced Ceramics 2024年第6期13卷 789-799页

作者： Guangheng Zhang Jinyu Shi Jie Zhang Jingyang Wang shenyang National Laboratory for Materials Science Institute of Metal ResearchChinese Academy of SciencesShenyang 110016China School of Materials Science and Engineering University of Science and Technology of ChinaShenyang 110016China

Environmental barrier coatings(EBCs)with thermomechanical robustness against calcium–magnesium–aluminum–silicate(CMAS)deposits are in high *** aim of this work was to clarify the influence of Sc^(3+)on the crystallization behavior of Yb-based coatings against CMAS *** reaction products of solid solutions with compositions traversing the Sc_(2)O_(3)–Yb_(2)O_(3)system indicate that Sc^(3+)tends to form[BO_(6)]coordination polyhedra in the crystal structure to promote the formation of garnet and diopside,while Yb^(3+)occupies 7-,8-,and 9-coordinate sites to crystallize apatite and *** transformation of crystalline products from apatite/silicocarnotite to garnet/diopside greatly improves the efficiency of CMAS melt consumption and facilitates the prevention of its further penetration and *** on the commonality of cation occupancy in crystallography,an A(CaO+YbO_(1.5))–B(ScO_(1.5)+MgO+AlO_(1.5))–T(SiO_(2))pseudoternary phase diagram is established,which has great potential for describing phase equilibrium in coating-deposit systems and can provide guidance for the compositional design of corrosion-resistant coatings.

关键词： crystallization behavior cation partitioning scandium-ytterbium oxide(Sc_(x)Yb_(1−x))O_(1.5)solid solution calcium-magnesium-aluminum-silicate(CMAS)deposit pseudoternary phase diagram