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Robust interface and excellent as-built mechanical properties of Ti–6Al–4V fabricated through laser-aided additive manufacturing with powder and wire

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International Journal of Minerals,Metallurgy and materials 2025年第1期32卷 154-168页

作者： Fei Weng Guijun Bi Youxiang Chew Shang Sui Chaolin Tan Zhenglin Du Jinlong Su Fern Lan Ng Key Laboratory for Liquid-Solid Structural Evolution and processing of materials Ministry of EducationShandong Engineering&Technology Research Center for Superhard MaterialSchool of Materials Science and EngineeringShandong UniversityJinan 250061China institute of Intelligent Manufacturing Guangdong Academy of SciencesGuangzhou 510095China Singapore institute of Manufacturing technology 5 Cleantech Loop636732Singapore

The feasibility of manufacturing Ti-6Al-4V samples through a combination of laser-aided additive manufacturing with powder(LAAM_(p))and wire(LAAM_(w))was explored.A process study was first conducted to successfully circumvent defects in Ti-6Al-4V deposits for LAAM_(p) and LAAM_(w),*** the optimized process parameters,robust interfaces were achieved between powder/wire deposits and the forged substrate,as well as between powder and wire *** characterization results revealed the epitaxial prior β grains in the deposited Ti-6Al-4V,wherein the powder deposit was dominated by a finerα′microstructure and the wire deposit was characterized by lamellar α *** mechanisms of microstructure formation and correlation with mechanical behavior were analyzed and *** mechanical properties of the interfacial samples can meet the requirements of the relevant aerospace Material Specifications(AMS 6932)even without post heat *** fracture occurred within the interfacial area,further suggesting the robust *** findings of this study highlighted the feasibility of combining LAAM_(p) and LAAM_(w) in the direct manufacturing of Ti-6Al-4V parts in accordance with the required dimensional resolution and deposition rate,together with sound strength and ductility balance in the as-built condition.

关键词： laser-aided additive manufacturing powder deposition wire deposition interfacial characteristic mechanical behavior

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Design of ultra wideband microwave absorber effectual for objects of arbitrary shape

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Chinese Physics B 2015年第12期24卷 303-308页

作者：宫元勋周忠祥姜建堂赵宏杰 Department of Physics Harbin Institute of Technology aerospace research institute of special materials and processing technology

In this paper, we present the design of multilayer microwave absorbers comprised of Co Fe alloy nano-particles and nano-flakes as fillers. The thickness of the unite layer is optimized by using the Genetic Algorithm. Efficient microwave absorptions over a wide frequency band and a range of incident angles are achieved by using multilayer absorbers. We show that the absorbers are effective not only for a planar surface but also for arbitrarily shaped objects as well.

关键词： multilayer absorber ultra wideband absorption genetic algorithm(GA)

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Superplasticity and Superplastic Bulging Behavior of ZrO_2/Ni Nanocomposite

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Journal of Wuhan University of technology(materials Science) 2011年第1期26卷 56-60页

作者：丁水 aerospace research institute of materials and processing technology

ZrO2/Ni nanocomposite was produced by pulse electrodeposition and its superplastic properties were investigated by the tensile and bulging tests. The as-deposited nickel matrix has a narrow grain size distribution with a mean grain size of 45 nm. A maximum elongation of 605% was observed at 723 K and a strain rate of 1.67×10-3s-1 by tensile test. Superplastic bulging tests were subsequently performed using dies with diameters of 1 mm and 5 mm respectively based on the optimal superplastic forming temperature. The effects of forming temperature and gas pressure on bulging process were experimentally investigated. The results indicated that ZrO2/Ni nanocomposite samples can be readily bulged at 723 K with H/d value （defined as dome apex height over the die diameter） larger than 0.5, indicating that the nanocomposite has good bulging ability. SEM and TEM were used to examine the microstructure of the as-deposited and bulged samples. The observations showed that significant grain coarsening occurs during superplastic bulging, and the microstructure is found to depend on the forming temperature.

关键词： superplasticity bulging microstructure ZrO2/Ni nanocomposite

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General trends in surface stability and oxygen adsorption behavior of transition metal diborides(TMB_2)

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Journal of materials Science & technology 2019年第4期35卷 584-590页

作者： Wei Sun Fuzhi Dai Huimin Xiang Jiachen Liu Yanchun Zhou aerospace research institute of materials & processing technology School of materials Science and Engineering Tianjin University

The potential applications of transition metal diborides(TMB_2) in extreme environments are particularly attractive but still blocked by some intrinsic properties such as poor resistances to thermal shock and oxidation. Since surface plays a key role during grain growth and oxygen adsorption, an insight into the surface properties of TMB_2 is essential for understanding the materials performance and accelerating the development of ultra-high temperature ceramics. By employing two-region modeling method, the stability and oxygen adsorption behavior of TMB_2 surfaces were investigated by first-principles calculations based on density functional theory. The effects of valance electron concentration on the surface stability and oxygen adsorption were studied and the general trends were summarized. After analyzing the anisotropy in surface stability and oxygen adsorption, the observed grain morphology of TMB_2 were well explained, and it was also predicted that YB_2, HfB_2 and TaB_2 may have better initial oxidation resistance than ZrB_2.

关键词： Transition metal diborides First-principles calculation Surface energy Grain morphology Oxidation resistance

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Solution combustion synthesis of Fe-Ni-Y_2O_3 nanocomposites for magnetic application

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Journal of Central South University 2015年第1期22卷 23-29页

作者：刘烨秦明礼章林贾宝瑞陈鹏起张德志曲选辉 School of materials Science and Engineering University of Science and Technology Beijing aerospace research institute of materials and processing technology

Fe-Ni-Y2O3 nanocomposites with uniform distribution of fine oxide particles in the gamma Fe Ni matrix were successfully fabricated via solution combustion followed by hydrogen reduction. The morphological characteristics and phase transformation of the combusted powder and the Fe-Ni-Y2O3 nanocomposites were characterized by XRD, FESEM and *** Fe-Ni-Y2O3 nanocomposites with crystallite size below 100 nm were obtained after reduction. The morphology, phases and magnetic property of Fe-Ni-Y2O3 nanocomposites reduced at different temperatures were investigated. The Fe-Ni-Y2O3 nanocomposite reduced at 900 °C has the maximum saturation magnetization and the minimum coercivity values of 167.41 A/(m2·kg)and 3.11 k A/m, respectively.

关键词： nanocomposite powder solution combustion synthesis soft magnetic materials magnetic properties

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General Trends in Electronic Structure, Stability, Chemical Bonding and Mechanical Properties of Ultrahigh Temperature Ceramics TMB_2(TM=transition metal)

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Journal of materials Science & technology 2015年第3期31卷 285-294页

作者： Yanchun Zhou Huimin Xiang Zhihai Feng Zhongping Li Science and technology on Advance Functional Composite Laboratory Aerospace Research Institute of Materials & Processing Technology

The electronic structure, stability, chemical bonding and mechanical properties of 3d, 4d and 5d transition metal diboride TMB2 were investigated using first-principles calculations based on density functional theory. All the primary chemical bonds, i.e., metallic, ionic and covalent have contributions to the bonding of TMB2. The number of valence electrons of transition metals or the valence electron concentration(VEC) of TMB2 has strong effects on the lattice parameters, stability and mechanical properties of TMB2. Both lattice constants a and c decrease with VEC, but c decreases faster than a, which is attributed to the enhanced TM de B p(sp2) bonding. Bulk modulus B of TMB2 increases continuously with VEC due to the enhanced TM de B p(sp2) and TM dd bonding. Shear modulus G increases with VEC,reaching a maximum at VEC=3.33, and then decreases with further increase of VEC. YB2 and Mn B2 have low Young’s modulus and are predicted to have good thermal shock resistance. According to Pugh’s criterion(G/B < 0.571), Mn B2, Mo B2 and WB2are predicted as ductile or damage tolerant ultrahigh temperature ceramics(UHTCs).

关键词： Ultrahigh temperature ceramics Transition metal di

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Y_5Si_3C and Y_3Si_2C_2: Theoretically predicted MAX phase like damage tolerant ceramics and promising interphase materials for SiC_f/SiC composites

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Journal of materials Science & technology 2019年第3期35卷 313-322页

作者： Yanchun Zhou Huimin Xiang Fu-Zhi Dai Science and technology on Advanced Functional Composite Laboratory Aerospace Research Institute of Materials & Processing Technology

researching for interphase materials that can protect SiC fibers from oxygen and water vapor attacks has become one of the most important issues for the applications of SiC_f/SiC composites in high-temperature combustion environment. However, such kinds of interphase materials are not available yet. Herein,we report theoretically predicted properties of two promising interphase materials Y_5Si_3 C and Y_3Si_2C_*** crystallizing in different structures, they share the common features of layered structure,anisotropic chemical bonding, anisotropic electrical and mechanical properties, and low shear deformation resistance. The bulk moduli for Y_5Si_3C and Y_3Si_2C_2 are 78 and 93 GPa, respectively; while their shear moduli are 52 and 50GPa, respectively. The maximum to minimum Young's modulus ratios are1.44 for Y_5Si_3C and 3.27 for Y_3Si_2C_2. Based on the low shear deformation resistance and low Pugh's ratios(G/B = 0.666 forY_5Si_3C and 0.537 for Y_3Si_2C_2; G: shear modulus; B: bulk modulus), they are predicted as damage tolerant and soft ceramics with predicted Vickers hardness of 9.6 and 6.9 GPa, *** cleavage plane and possible slip systems are(000 l) and(0001)[1120] and(1010)[0001] forY_5Si_3C,and those for Y_3Si_2C_2 are {h00} and(010)[101]. Since the oxidation products are water-vapor resistant Y2 Si2 O7, Y2 SiO5 and/or Y_2 O_3 upon oxidation, and the volume expansions are ca 140% and ca 26% for Y_5Si_3C and Y_3Si_2C_2, they are expected to seal the interfacial cracks in SiC_f/SiC composites. The unique combination of easy cleavage, low shear deformation resistance, volume expansions upon oxidation, and the resistance of the oxidation products to water vapor attack warrant them promising as interphase materials of SiC_f/SiC composites for water-vapor laden environment applications.

关键词： Y5Si3C Y3Si2C2 Interphase material Damage tolerant ceramics Electronic structure

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M2M’AlB4（M = Mn, Fe, Co, M’ = Cr, Mo, W）: Theoretical predicted ordered MAB phases with Cr3AlB4 crystal structure

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Journal of materials Science & technology 2019年第7期35卷 1432-1438页

作者： Fu-Zhi Dai Huimin Xiang Yinjie Sun Yanchun Zhou Science and technology on Advanced Functional Composite Laboratory Aerospace Research Institute of Materials & Processing Technology

The nanolaminated MAB phases have attracted great research interests due to their unusual combination of metal-like and ceramic-like properties, which is similar to MAX phases. Recently, ordered quaternary MAX phases have been discovered, which enriches the family of MAX phases, and opens a new window to tailor the properties of MAX phases and to develop new MXenes. In the present work, we explored possible ordered quaternary MAB phases with Cr3AlB4 structure(space group: Pmmm) by first-principles calculations. The predictions show that M2M’AlB4 phases with M = Mn, Fe, Co and M’ = Cr, Mo, W exhibit strong tendency of ordering, where M locates at 2t site(0.5, 0.5, z2t) and M’ locates at 1 g site(0, 0.5,0.5). The main driving force of ordering may be the differences in bonding strengths between Al and M elements. Analyses on chemical bonds reveal that bonding strengths increase following the order:Al-Mn < Al-Fe < Al-Co, which is consistent with the prediction that ordering tendency increases when M changes from Mn to Co, as derived from enthalpy differences. The ordered M2M’AlB4 phases with M =Mn or Fe are predicted ferromagnetic and ordered M2M’AlB4 phases display lower shear resistance and possibly better ductility in comparison to Cr3AlB4.

关键词： MAB phase Ordered structure First-principle calculations Cr3AlB4 Chemical bonds Ultrahigh temperature ceramics

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Theoretical Investigation on Mechanical and Thermal Properties of a Promising Thermal Barrier Material:Yb_3Al_5O_(12)

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Journal of materials Science & technology 2014年第7期30卷 631-638页

作者： Yanchun Zhou Huimin Xiang Zhihai Feng Science and technology of Advanced Functional Composite Laboratory Aerospace Research Institute of Materials and Processing Technology

An investigation on the mechanical and thermal properties of Yb3Al5O12 is conducted by a combination of first- principles calculations and chemical bond theory calculation. Density functional theory （DFT） computations were performed for the structural, mechanical, and thermal properties, and the results are confirmed by chemical bond theory. Based on the calculated equilibrium crystal structure, heterogeneous bonding nature is revealed. The full set of elastic constants and mechanical properties of Yb3Al5O12 are presented for the first time. The thermal expansion coefficient of Yb3Al5O12 is calculated to be 7.5 × 10^-6 K-1 by chemical bond theory. In addition, the minimum thermal conductivity of Yb3Al5O12 is estimated to be 1.22 W m-t K-1, and the origin of such low thermal conductivity is discussed. Our theoretical results highlight the potential of Yb3Al5O12 as a prospective thermal barrier coating material.

关键词： Thermal barrier coating Ytterbium aluminum garnet First principles calculations Chemical bond theory

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Study of Hollow Cathode Arc Welding technology for Ti Alloys

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Journal of materials Science & technology 2001年第1期17卷 183-184页

作者： Zhihua LIU Qing ZHAO Deqing LI aerospace research institute of materials&processing technology Beijing 100076China

In this paper, technology margin experiment of hollow cathode fusion arc welding (FAW) and penetrating arc welding (PAW) is presented in detail. The advantages of PAW. compared with FAW, are better weld formation, narrower welds, as well as a larger welding technology margin. Technological experiment and hydraulic test for the Ti alloy pressure vessels with PAW are described. Also, the weld formation control on Ti alloys is preliminarily analyzed. Finally, conclusions are addressed.

关键词： Welding technology arc welding welding technology formation control pressure vessels hollow cathode Ti alloy

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