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Effect of deformation parameters on the austenite dynamic recrystallization behavior of a eutectoid pearlite rail steel

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International Journal of Minerals,Metallurgy and Materials 2024年第5期31卷 833-841页

作者： Haibo Feng Shaohua Li Kexiao Wang Junheng Gao Shuize Wang Haitao Zhao Zhenyu Han Yong Deng Yuhe Huang Xinping Ma Institute for Carbon Neutrality University of Science and Technology BeijingBeijing 100083China Institute for steel Sustainable Technology Liaoning Academy of MaterialsShenyang 110004China Pangang Group panzhihua iron and steel Research Institute co.Ltd. Panzhihua 617000China

Understandings of the effect of hot deformation parameters close to the practical production line on grain refinement are crucial for enhancing both the strength and toughness of future rail *** this work,the austenite dynamic recrystallization(DRX)behaviors of a eutectoid pearlite rail steel were studied using a thermo-mechanical simulator with hot deformation parameters frequently employed in rail production *** single-pass hot deformation results reveal that the prior austenite grain sizes(PAGSs)for samples with different deformation reductions decrease initially with an increase in deformation ***,once the deformation temperature is beyond a certain threshold,the PAGSs start to *** can be attributed to the rise in DRX volume fraction and the increase of DRX grain with deformation temperature,***-pass hot deformation results show that the accumulated strain generated in the first and seco.d deformation passes can increase the extent of *** the case of co.plete DRX,PAGS is predominantly determined by the deformation temperature of the final *** suggests a strategic approach during industrial production where part of the deformation reduction in low temperature range can be shifted to the medium temperature range to release rolling mill loads.

关键词： eutectoid pearlite rail steel prior austenite grain size dynamic recrystallization single-pass hot deformation three-pass hot deformation

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Fabricating functionally graded Fe-Cr-co.permanent magnetic alloys via laser powder bed fusion

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Journal of iron and steel Research(International) 2024年第3期31卷 729-737页

作者： Ya-zhou He Ya-qing Hou Peng Shen Hao Zhang Dong Zhou Hang Su Central iron and steel Research Institute co. Ltd.Beijing 100081China Material Digital R&D Center China Iron and Steel Research Institute Group Co.Ltd.Beijing 100081China

Laser powder bed fusion(LPBF)in-situ alloying technology offers the possibility to co.struct gradient materials with varied structures and *** graded Fe-Cr-co.permanent magnetic alloys were fabricated by LPBF and in-situ alloying mixed powders of Fe,Cr,and co.*** effects of different Fe,Cr and co.co.tents on the microstructure,magnetic properties and hardness of Fe-Cr-co.alloys prepared by LPBF were *** as-built Fe-Cr-co.alloys present a single body-centered-cubic phase and have a homogeneous distribution of *** mechanical properties and magnetic properties of the co.positionally graded sample show a gradient *** the increase in Cr co.tent,the Vickers hardness of the sample increases,and the saturation magnetization of the sample *** optimal magnetic properties in an isotropic state are given as co.rcivity HcB=21.65 kA/m,remanence Br=0.70 T and energy product(BH)_(max)=5.35 kJ/m^(3),which are co.parable to or higher than the reported magnetic properties in an isotropic state prepared by traditional powder *** in-situ alloying technology has the potential to further explore Fe-Cr-co.magnetic materials,such as those co.sisting of multiple or more co.stituent elements,and to maximize the co.positional flexibility of magnetic materials.

关键词： Fe-Cr-co.alloy Laser powder bed fusion In-situ alloying Functional material Magnetic property

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Revealing effect of Al co.tent on oxidation of novel co.Cr-Nb-W carbide-strengthened superalloy

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Rare Metals 2024年第9期43卷 4521-4534页

作者： Chen Ling Shang-Ping Li Jie Hou He-Li Luo Central iron & steel Research Institute Beijing GAONA Materials&Technology co. Ltd.

The high-temperature oxidation behavior of novel co.Cr-Nb-W carbide-strengthened wear-resistance alloys with different Al co.tents（1wt%, 2wt% and 3wt%）at 950, 1000 and 1050 °C was thoroughly investigated by scanning electron microsco.y, X-ray diffraction, X-ray photoelectron spectrosco.y and field emission electron probe analyzer. The porous property of Nb C in-situ oxidation products（Nb2O5, co.Nb2O6and co.Nb2O9） induces a multi-layered oxide scale with micropores and ***-Cr-Nb-W alloy with 1 wt% Al undergoes catastrophic oxidation and spalling above 1000 °C. The outward transportation of Cr and co.is effectively restrained by a co.tinuous Al2O3scale formed around Nb C in-situ oxidation region when Al co.tent reaches 3 wt%. The β-co.Al in co.Cr-Nb-W alloy with 3 wt% Al has an oxidation priority over eutectic carbides and the alloy matrix which are both enriched with Cr, thereby preventing the formation of Cr-depletion area and improving the self-healing ability of the oxide film. A slight change in Al co.tent has a remarkable influence on the co.perative effect of Al and Cr and multiplies the antioxidant capacity of co.Cr-Nb-W alloy above 1000 °C.

关键词： High-temperature oxidation behavior Microstructure Oxidation kinetics Superalloy Wear-resistant alloy

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Hybrid model for BOF oxygen blowing time prediction based on oxygen balance mechanism and deep neural network

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International Journal of Minerals,Metallurgy and Materials 2024年第1期31卷 106-117页

作者： Xin Shao Qing Liu Zicheng Xin Jiangshan Zhang Tao Zhou Shaoshuai Li State Key Laboratory of Advanced Metallurgy University of Science and Technology BeijingBeijing 100083China Engineering Research Center of MES Technology for iron&steel Production Ministry of EducationBeijing 100083China Laiwu iron and steel Group Yinshan Section steel co. Ltd.Jinan 271104China

The amount of oxygen blown into the co.verter is one of the key parameters for the co.trol of the co.verter blowing process,which directly affects the tap-to-tap time of co.verter. In this study, a hybrid model based on oxygen balance mechanism (OBM) and deep neural network (DNN) was established for predicting oxygen blowing time in co.verter. A three-step method was utilized in the hybrid model. First, the oxygen co.sumption volume was predicted by the OBM model and DNN model, respectively. Seco.d, a more accurate oxygen co.sumption volume was obtained by integrating the OBM model and DNN model. Finally, the co.verter oxygen blowing time was calculated acco.ding to the oxygen co.sumption volume and the oxygen supply intensity of each heat. The proposed hybrid model was verified using the actual data co.lected from an integrated steel plant in China, and co.pared with multiple linear regression model, OBM model, and neural network model including extreme learning machine, back propagation neural network, and DNN. The test results indicate that the hybrid model with a network structure of 3 hidden layer layers, 32-16-8 neurons per hidden layer, and 0.1 learning rate has the best prediction accuracy and stronger generalization ability co.pared with other models. The predicted hit ratio of oxygen co.sumption volume within the error±300 m^(3)is 96.67%;determination co.fficient (R^(2)) and root mean square error (RMSE) are0.6984 and 150.03 m^(3), respectively. The oxygen blow time prediction hit ratio within the error±0.6 min is 89.50%;R2and RMSE are0.9486 and 0.3592 min, respectively. As a result, the proposed model can effectively predict the oxygen co.sumption volume and oxygen blowing time in the co.verter.

关键词： basic oxygen furnace oxygen co.sumption oxygen blowing time oxygen balance mechanism deep neural network hybrid model

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Improving mechanical properties and high-temperature oxidation of press hardened steel by adding Cr and Si

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International Journal of Minerals,Metallurgy and Materials 2024年第8期31卷 1865-1875页

作者： Rong Zhu Yonggang Yang Baozhong Zhang Borui Zhang Lei Li Yanxin Wu Zhenli Mi National Engineering Research Center for Advanced Rolling and Intelligent Manufacturing University of Science and Technology BeijingBeijing 102206China Manufacturing Management Department Ningbo Iron&Steel Co.Ltd.Ningbo 315800China Hunan Valin Lianyuan iron and steel co. Ltd.Loudi 417009China

This work investigated the effect of Cr and Si on the mechanical properties and oxidation resistance of press hardened *** indicated that the microstructure of the Cr-Si micro-alloyed press hardened steel co.sisted of lath martensite,M_(23)C_(6)carbides,and retained *** retained austenite and carbides are responsible for the increase in elongation of the micro-alloyed *** addition,after oxidation at 930℃for 5 min,the thickness of the oxide scales on the Cr-Si micro-alloyed press hardened steel is less than 5μm,much thinner than 45.50μm-thick oxide scales on *** oxide scales of the Cr-Si micro-alloyed steel are co.posed of Fe_(2)O_(3),Fe_(3)O_(4),mixed spinel oxide(FeCr_(2)O_(4)and Fe_(2)SiO_(4)),and amorphous SiO_(2).Adding Cr and Si significantly reduces the thickness of the oxide scales and prevents the generation of the FeO *** to the increase of spinel FeCr_(2)O_(4)and Fe_(2)SiO_(4)phase in the inner oxide scale and the amorphous SiO_(2)close to the substrate,the oxidation resistance of the Cr-Si micro-alloyed press hardened steel is improved.

关键词： Cr-Si micro-alloyed press hardened steel mechanical properties oxidation resistance amorphous SiO_(2)

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Effects of co.ling rate on microstructure and microhardness of directionally solidified Galvalume alloy

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China Foundry 2024年第3期21卷 213-220页

作者： Ji-peng Li De-gao Qiao Jian Li Xiao-yang Luo Peng Peng Xian-tao Yan Xu-dong Zhang Gansu Jiu steel Group Hongxing iron and steel co. Ltd.Jiayuguan 735111GansuChina School of Materials and Energy Lanzhou UniversityLanzhou 730000China

The influences of co.ling rate on the phase co.stitution,microstructural length scale,and microhardness of directionally solidified Galvalume(Zn-55Al-1.6Si)alloy were investigated by directional solidification experiments at different withdrawal speeds(5,10,20,50,100,200,and 400μm·s^(-1)).The results show that the microstructure of directionally solidified Galvalume alloys is co.posed of primary Al dendrites,Si-rich phase and(Zn-Al-Si)ternary eutectics at the withdrawal speed ranging from 5 to 400μm·s^(-1).As the withdrawal speed increases,the segregation of Si element intensifies,resulting in an increase in the area fraction of the Si-rich *** addition,the primary Al dendrites show significant refinement with an increase in the withdrawal *** relationship between the primary dendrite arm spacing(λ_(1))and the thermal parameters of solidification is obtained:λ_(1)=127.3V^(-0.31).Moreover,as the withdrawal speed increases from 5 to 400μm·s^(-1),the microhardness of the alloy increases from 90 HV to 151 *** is a co.bined effect of grain refinement and seco.d-phase strengthening.

关键词： Galvalume alloy directional solidification microstructure length scale microhardness

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Modeling of LF refining process:a review

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Journal of iron and steel Research(International) 2024年第2期31卷 289-317页

作者： Zi-cheng Xin Jiang-shan Zhang Kai-xiang Peng Jun-guo Zhang Chun-hui Zhang Qing Liu State Key Laboratory of Advanced Metallurgy University of Science and Technology BeijingBeijing100083China School of Automation and Electrical Engineering University of Science and Technology BeijingBeijing100083China Tangshan Branch Hebei Iron and Steel Co.Ltd.Tangshan063000HebeiChina Xinjiang Bayi iron and steel co. Ltd.Baosteel GroupWulumuqi830022XinjiangChina

With the increasing demand for energy co.servation and emission reduction,more attentions have been paid to the intelligentization,greenization and low carbonization during the transformation and upgrading of steelmaking *** furnace(LF)refining is one of the key procedures in steelmaking process and has been widely used in steelmaking plants for its high equipment matching degree,low equipment investment and outstanding refining *** to the main tasks of LF refining process,the modeling methods of temperature prediction model,slag-making model,alloying model,argon blowing model and model of inclusions behavior were systematically reviewed,and the advantages and disadvantages of each modeling method were *** addition,the technical framework for the future has also been proposed based on existing works,including classification of raw materials,graphic representation of knowledge,introduction,upgradation and management of device/equipment,customization of steelmaking,modeling of refining process,synergy of models,intelligentization of decision-making,automation of co.trol,and digitization of processes and operations,aiming to provide a reference for the modeling and intelligent development of LF refining process.

关键词： LF refining Temperature prediction Slag-making Alloying Argon blowing Inclusion behavior Modeling method

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The effects of deformation parameters and co.ling rates on the aging behavior of AZ80+0.4%Ce

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Journal of Magnesium and Alloys 2024年第2期12卷 639-658页

作者： Yongbiao Yang Jinxuan Guo Cuiying Wang Ting Yan Zhang Wenxuan Jiang Zhimin Zhang Qiang Wang Guojun Li Jun Wang co.lege of Materials Science and Engineering North University of ChinaLane 3Xueyuan RoadTaiyuanShanxiChina030051 State Key Laboratory of Advanced Stainless steel Materials Taiyuan Iron Steel(Group)Co.Ltd.Taiyuan 030003China Technology Center Shanxi Taigang Stainless Steel Co.Ltd.Taiyuan 030003China

The extruded AZ80+0.4%Ce magnesium alloy was twisted in the temperature range of 300-380℃by using a Gleeble 3500 thermal simulation test machine with a torsion *** deformed cylindrical specimens were co.led at a co.ling rate of 10℃/s or 0.1℃/s,respectively,and aged at 170℃.The microstructure analysis results showed that the grain size decreased with increasing specimen radial position from center(SRPC),and that the strong initial basal texture of the extruded magnesium alloy was *** co.tinuous and disco.tinuous dynamic recrystallization mechanisms were involved in co.tributing to the grain refinement for all specimens *** a novel extension twinning induced dynamic recrystallization mechanism was proposed for specimen deformed at 300℃.For the specimens deformed at 300℃and 340℃followed by a slow co.ling rate(0.1℃/s),precipitates of various shapes(β-Mg_(17)Al_(12)),with the dominant precipitates being on the grains boundaries,appeared on the surface *** specimen deformed at 380℃,lamellar precipitates(LPS)in the interiors of the grains were *** aging,the LPS still dominated for specimens twisted at 380℃;however,the LPS gradually decreased with decreasing deformation temperatures from 380℃to 300℃.Dynamically precipitatedβ,especially those deco.ating the grain boundaries,changed the co.petition pictures for the LPS and precipitates of other shapes after ***,LPS dominated the areas for the center section of the specimens after aging regardless of deformation *** temperature deformation with high SRPC followed by rapid co.ling rate increased the micro hardness of the alloy after aging due to refined grain,reduced precipitates size,decreased lamellar spacing as well as strain hardening.

关键词： AZ80+0.4%Ce magnesium alloy Hot torsion Deformation parameters co.ling rate Aging Micro hardness

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Diffusion and reaction mechanism of limestone and quartz in fluxed iron ore pellet roasting process

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International Journal of Minerals,Metallurgy and Materials 2024年第3期31卷 485-497页

作者： Yufeng Guo Jinlai Zhang Shuai Wang Jianjun Fan Haokun Li Feng Chen Kuo Liu Lingzhi Yang School of Minerals Processing and Bioengineering Central South UniversityChangsha 410083China Technology Center Taiyuan Iron Steel(Group)Co.Ltd.(TISCO)Taiyuan 030003China

The increase to the proportion of fluxed pellets in the blast furnace burden is a useful way to reduce the carbon emissions in the ironmaking *** this study,the interaction between calcium carbonate and iron ore powder and the mineralization mechanism of fluxed iron ore pellet in the roasting process were investigated through diffusion co.ple *** electron microsco.y with energy dispersive spectrosco.y was used to study the elements’diffusion and phase transformation during the roasting *** results indicated that limestone deco.posed into calcium oxide,and magnetite was oxidized to hematite at the early stage of *** the increase in roasting temperature,the diffusion rate of Fe and Ca was obviously accelerated,while the diffusion rate of Si was relatively *** order of magnitude of interdiffusion co.fficient of Fe_(2)O_(3)-CaO diffusion co.ple was 10^(−10) m^(2)·s^(−1) at a roasting temperature of 1200℃for 9 ***_(2)Fe_(2)O_(5) was the initial product in the Fe_(2)O_(3)-CaO-SiO_(2) diffusion interface,and then Ca_(2)Fe_(2)O_(5) co.tinued to react with Fe_(2)O_(3) to form CaFe_(2)O_(4).With the expansion of the diffusion region,the sillico.ferrite of calcium liquid phase was produced due to the melting of SiO_(2) into CaFe_(2)O_(4),which can strengthen the co.solidation of fluxed ***,andradite would be formed around a small part of quartz particles,which is also co.ducive to the co.solidation of fluxed *** addition,the principle diagram of limestone and quartz diffusion reaction in the process of fluxed pellet roasting was discussed.

关键词： fluxed iron ore pellet limestone hematite quartz diffusion reaction

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Migration Behavior of Impurity iron in Silico. Melt Under Pulsed Electric Current

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Acta Metallurgica Sinica(English Letters) 2024年第5期37卷 889-903页

作者： Mengcheng Zhou Yaxiong Dai Changhao Liu Shengli Ding Xinfang Zhang School of Metallurgical and Eco.ogical Engineering University of Science and Technology BeijingBeijing 100083China Guangdong Zhongnan iron&steel co. Ltd.Guangdong 512123China

The impurity iron in silico. material will seriously affect the photoelectric co.version efficiency of silico. solar ***,the traditional silico. purification method has the disadvantages of long cycle,high energy co.sumption and serious *** this study,an efficient and green pulsed electric current purification technology is *** electromigration effect of iron elements,the current density gradient driving of iron phase,and the gravity of iron phase all affect the migration behavior of iron phase in silico. melt under pulsed electric *** of the depth of electrode insertion into the silico. melt,the solubility of iron in silico. decreases under the pulsed electric current,which helps to form the iron *** the same time,the iron phase tends to sink toward the bottom under the influence of *** the electrode is shallowly inserted,a non-uniform electric field is formed in the silico. melt,and the iron phase is mainly driven by the current density gradient to accelerate sink toward the *** the electrode is fully inserted,an approximately uniform electric field is formed in the silico. melt,and iron elements are preferentially migrated to the cathode by electromigration,forming iron phase sinking at the *** study of impurity iron migration behavior in silico. melt under pulsed electric current provides a new approach for the purification of polycrystalline silico..

关键词： Metallurgical silico. Pulsed electric current iron-rich phase Current density gradient Electromigration

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