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Improving fatigue properties of normal direction ultrasonic vibration assisted face grinding Inconel 718 by regulating machined surface integrity

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International Journal of Extreme manufacturing 2024年第3期6卷 458-475页

作者： Nianwei Xu Renke Kang Bi Zhang Yuan Zhang Chenxu Wang Yan Bao Zhigang Dong State Key Laboratory of High-Performance precision manufacturing Dalian University of TechnologyDalian 116024People’s Republic of China Department of Mechanical and Energy Engineering Southern University of Science and TechnologyShenzhen 518055People’s Republic of China

Fatigue properties are crucial for critical aero-engine components in extreme serviceenvironments,which are significantly affected by surface integrity(SI)indexes(especially surface topography,residual stressσ_(res),and microhardness)after machining ***-direction ultrasonic vibration-assisted face grinding(ND-UVAFG)has advantages in improving the machinability of Inconel 718,but there is a competitive relationship between higher compressiveσ_(res)and higher surface roughness R_(a)in affecting fatigue *** lack of a quantitative relationship between multiple SI indexes and fatigue strength makes theindeterminacy of a regulatory strategy for improving fatigue *** this work,a model of fatigue strength(σ_f)_(sur)considering multiple SI indexes was ***,high-cycle fatigue tests were carried out on Inconel 718 samples with different SI characteristics,and the influence of ND-UVAFG process parameters on SI was *** on SI indexes data,the(σ_f)_(sur)distribution in the grinding surface layer for ND-UVAFG Inconel 718 samples was determined using the developed model,and then the fatigue crack initiation(FCI)sites were *** predicted FCI sites corresponded well with the experimental results,therebyverifying this model.A strategy for improving the fatigue life was proposed in this work,which was to transfer the fatigue source from the machined surface to the bulk material by controlling the SI ***,a critical condition of SI indexes that FCI sites appeared on the surface or in bulk material was given by fitting the predicted *** to the critical condition,an SI field where FCI sites appeared in the bulk material could be *** this field,thefatigue life of Inconel 718 samples could be improved by approximately 140%.

关键词： surface integrity fatigue strength Inconel 718 ultrasonic assisted grinding

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High-repetition-rate and high-power efficient picosecond thin-disk regenerative amplifier

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High Power laser Science and Engineering 2024年第2期12卷 16-23页

作者： Sizhi Xu Yubo Gao Xing Liu Yewang Chen Deqin Ouyang Junqing Zhao Minqiu Liu Xu Wu Chunyu Guo Cangtao Zhou Qitao Lue Shuangchen Ruan Key Laboratory of Advanced Optical precision manufacturing Technology of Guangdong Higher Education Institutes Sino-German College of Intelligent ManufacturingShenzhen Technology UniversityShenzhenChina Han’s laser Technology Industry Group Co. Ltd.ShenzhenChina Shenzhen Key Laboratory of laser Engineering College of Physics and Optoelectronic EngineeringShenzhen UniversityShenzhenChina Shenzhen Key Laboratory of Ultraintense laser and Advanced Material Technology College of Engineering PhysicsShenzhen Technology UniversityShenzhenChina

We present an effective approach to realize a highly efficient,high-power and chirped pulse amplification-free ultrafast ytterbium-doped yttrium aluminum garnet thin-disk regenerative amplifier pumped by a zero-phonon line 969 nm laser *** amplifier delivers an output power exceeding 154 W at a pulse repetition rate of 1 MHz with custom-designed 48 pump *** exceptional thermal management on the thin disk through high-quality bonding,efficient heat dissipation and a fully locked spectrum collectively contributes to achieving a remarkable optical-to-optical efficiency of 61%and a near-diffraction-limit beam quality with an M2 factor of *** the best of our knowledge,this represents the highest conversion efficiency reported in ultrafast thin-disk regenerative ***,the amplifier operates at room temperature and exhibits exceptional stability,with root mean square stability of less than 0.33%.This study significantly represents advances in the field of laser amplification systems,particularly in terms of efficiency and average *** advantageous combination of high efficiency and diffraction limitation positions the thin-disk regenerative amplifier as a promising solution for a wide range of scientific and industrial applications.

关键词： high efficiency high power picosecond laser regenerative amplifier thin-disk laser

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Enabling the transfer matrix method to model serial-parallel compliant mechanisms including curved flexure beams

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International Journal of Mechanical System Dynamics 2024年第1期4卷 48-62页

作者： Mingxiang Ling Lei Yuan Tingjun Zeng Xianmin Zhang Robotics and Microsystems Center Soochow UniversitySoochowChina Guangdong Key Laboratory of precision Equipment and manufacturing Technology School of Mechanical and Automotive EngineeringSouth China University of TechnologyGuangzhouChina

Compliant mechanisms with curved flexure hinges/beams have potential advantages of small spaces,low stress levels,and flexible design parameters,which have attracted considerable attention in precision engineering,metamaterials,robotics,and so ***,serial-parallel configurations with curved flexure hinges/beams often lead to a complicated parametric ***,the transfer matrix method is enabled for analysis of both the kinetostatics and dynamics of general serial-parallel compliant mechanisms without deriving laborious formulas or combining other modeling ***,serial-parallel compliant mechanisms with curved flexure hinges/beams can be modeled in a straightforward manner based on a single transfer matrix of Timoshenko straight beams using a step-by-step *** and numerical validations on two customized XY nanopositioners comprised of straight and corrugated flexure units confirm the concise modeling process and high prediction accuracy of the presented *** conclusion,the present study provides an enhanced transfer matrix modeling approach to streamline the kinetostatic and dynamic analyses of general serial-parallel compliant mechanisms and beam structures,including curved flexure hinges and irregular-shaped rigid bodies.

关键词： compliant mechanisms curved flexure beams transfer matrix method nanopositioner rigid-body dynamics

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High-performance liquid metal electromagnetic actuator fabricated by femtosecond laser

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International Journal of Extreme manufacturing 2024年第2期6卷 511-521页

作者： Yiyu Chen Hao Wu Rui Li Shaojun Jiang Shuneng Zhou Zehang Cui Yuan Tao Xinyuan Zheng Qianqian Zhang Jiawen Li Guoqiang Li Dong Wu Jiaru Chu Yanlei Hu CAS Key Laboratory of Mechanical Behavior and Design of Materials Key Laboratory of Precision Scientific Instrumentation of Anhui Higher Education InstitutesDepartment of Precision Machinery and Precision InstrumentationUniversity of Science and Technology of ChinaHefei 230027People’s Republic of China Key Laboratory of Testing Technology for manufacturing Process of Ministry of Education Southwest University of Science and TechnologyMianyang 621010People’s Republic of China Department of Mechanical Engineering The University of Hong KongHong Kong Special Administrative Region of ChinaPeople’s Republic of China

Small-scale electromagnetic soft actuators are characterized by a fast response and simplecontrol,holding prospects in the field of soft and miniaturized *** use of liquid metal(LM)to replace a rigid conductor inside soft actuators can reduce the rigidity and enhance the actuation performance and *** research efforts,challenges persist in the flexible fabrication of LM soft actuators and in the improvement of actuation *** address these challenges,we developed a fast and robust electromagnetic soft microplate actuator based on a laser-induced selective adhesion transfer *** with unprecedentedly thin LM circuit and customized low Young’s modulus silicone rubber(1.03 kPa),our actuator exhibits an excellent deformation angle(265.25?)and actuation bending angular velocity(284.66 rad·s^(-1)).Furthermore,multiple actuators have been combined to build an artificial gripper with a wide range of *** actuator presents new possibilities for designing small-scaleartificial machines and supports advancements in ultrafast soft and miniaturized robotics.

关键词： soft actuators femtosecond laser liquid metal

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Observation of transition from superfluorescence to polariton condensation in CsPbBr3 quantum dots film

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Light(Science & Applications) 2024年第2期13卷 316-324页

作者： Danqun Mao Linqi Chen Zheng Sun Min Zhang Zhe-Yu Shi Yongsheng Hu Long Zhang Jian Wu Hongxing Dong Wei Xie Hongxing Xu State Key Laboratory of precision Spectroscopy East China Normal UniversityShanghai 200241China Key Laboratory of Materials for High-Power laser Shanghai Institute of Optics and Fine MechanicsChinese Academy of Sciences201800 ShanghaiChina Collaborative Innovation Center of Extreme Optics Shanxi UniversityTaiyuanShanxi 030006China Chongqing Key Laboratory of precision Optics Chongqing Institute of East China Normal UniversityChongqing 401121China CAS Center for Excellence in Ultraintense laser Science Shanghai 201800China School of Physics and Technology Center for Nanoscience and NanotechnologyWuhan UniversityWuhan 430072China

The superfluorescence effect has received extensive attention due to the many-body physics of quantum correlation in dipole gas and the optical applications of ultrafast bright radiation field based on the cooperative quantum ***,we demonstrate not only to observe the superfluorescence effect but also to control the cooperative state of the excitons ensemble by externally applying a regulatory dimension of coupling light fields.A new quasi-particle called cooperative exciton-polariton is revealed in a light-matter hybrid structure of a perovskite quantum dot thin film spin-coated on a Distributed Bragg *** the nonlinear threshold,polaritonic condensation occurs at a nonzero momentum state on the lower polariton branch owning to the vital role of the synchronized *** phase transition from superfluorescence to polariton condensation exhibits typical signatures of a decrease of the linewidth,an increase of the macroscopic coherence as well as an accelerated radiation decay *** findings are promising for opening new potential applications for super-brightness and unconventional coherent light sources and could enable the exploitation of cooperative effects for quantum optics.

关键词： quantum condensation polar

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Triboelectric‘electrostatic tweezers'for manipulating droplets on lubricated slippery surfaces prepared by femtosecond laser processing

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International Journal of Extreme manufacturing 2024年第3期6卷 411-426页

作者： Jiale Yong Xinlei Li Youdi Hu Yubin Peng Zilong Cheng Tianyu Xu Chaowei Wang Dong Wu CAS Key Laboratory of Mechanical Behavior and Design of Materials Department of Precision Machinery and Precision InstrumentationUniversity of Science and Technology of ChinaHefei 230027People’s Republic of China

The use of‘Electrostatic tweezers'is a promising tool for droplet manipulation,but it faces many limitations in manipulating droplets on superhydrophobic ***,we achieve noncontact and multifunctional droplet manipulation on Nepenthes-inspired lubricated slippery surfaces via triboelectric electrostatic tweezers(TETs).The TET manipulation of droplets on a slippery surface has many advantages over electrostatic droplet manipulation on a superhydrophobic *** electrostatic field induces the redistribution of the charges inside the neutral droplet,which causes the triboelectric charged rod to drive the droplet to move forward under the electrostatic *** or negatively charged droplets can also be driven by TET based on electrostatic attraction and *** enables us to manipulate droplets under diverse conditions,including anti-gravity climb,suspended droplets,corrosive liquids,low-surface-tension liquids(*** with a surface tension of 22.3 mN·m^(-1)),different droplet volumes(from 100 nl to 0.5 ml),passing through narrow slits,sliding over damaged areas,on various solid substrates,and even droplets in an enclosed *** droplet-related applications,such as motion guidance,motion switching,droplet-based microreactions,surface cleaning,surface defogging,liquid sorting,and cell labeling,can be easily achieved with TETs.

关键词： triboelectric electrostatic tweezer droplet manipulation slippery surface superhydrophobic surface femtosecond laser

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Bulging Distortion of Austenitic Stainless Steel Sheet on the Partially Penetrated Side of Non-Penetration Lap laser Welding Joint

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Chinese Journal of Mechanical Engineering 2024年第1期37卷 286-295页

作者： Chengwu Yao Enze Liu Jiaming Ni Binying Nie Shanghai Key Laboratory of Materials laser Processing and Modification School of Material Science and EngineeringShanghai Jiao Tong UniversityShanghai 200240China Shanghai Aerospace precision Machinery Institute Shanghai 201600China Chemical and Biological Engineering College Yichun UniversityYichun 336000China

Non-penetration laser welding of lap joints in austenitic stainless steel sheets is commonly preferred in fields where the surface quality is of utmost ***,the application of non-penetration welded austenitic stainless steel parts is limited owing to the micro bulging distortion that occurs on the back surface of the partial penetration *** this paper,non-penetration lap laser welding experiments,were conducted on galvanized and SUS304 austenitic stainless steel plates using a fiber laser,to investigate the mechanism of bulging distortion.A comparative experiment of DC01 galvanized steel-Q235 carbon steel lap laser welding was carried out,and the deflection and distortion profile of partially penetrated side of the sheets were measured using a noncontact laser *** addition,the cold-rolled SUS304 was subjected to heat holding at different temperatures and water quenching after bending to characterize its microstructure under tensile and compressive *** results show that,during the heating stage of the thermal cycle of laser lap welding,the partial penetration side of the SUS304 steel sheet generates compressive stress,which extrudes the material in the heat-affected zone to the outside of the back of the SUS304 steel sheet,thereby forming a *** findings of these experiments can be of great value for controlling the distortion of the partial penetrated side of austenitic stainless steel sheet during laser non-penetration lap welding.

关键词： Non-penetration lap laser welding Bulging distortion Austenitic stainless steel Compressive stress Tension stress

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Plasma characteristics and material erosion mechanism in multi-channel wire electrical discharge machining

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Chinese Journal of Aeronautics 2024年第10期37卷 508-525页

作者： Guokang SU Chuanyun ZHANG Junfei LI Xiaolei CHEN Guixian LIU Yongjun ZHANG State Key Laboratory of precision Electronic manufacturing Technology and Equipment Guangdong University of TechnologyGuangzhou 510006China Guangdong Key Laboratory of Advanced manufacturing Technology of Marine Energy Equipment Guangdong University of TechnologyGuangzhou 510006China Guangzhou Key Laboratory of Nontraditional Machining Technology and Equipment Guangdong University of TechnologyGuangzhou 510006China School of Mechanical Engineering Xi’an Technological UniversityXi’an 710021China

Multi-channel wire electrical discharge machining(MC-WEDM)is an advanced and high-efficiency machining technology,but its material erosion mechanism remains *** this study,dual-channel wire electrical discharge machining was utilized as a case study to investigate the impact of the plunging current on both the plasma characteristics and material erosion under complex discharge *** analysis was conducted on the charged particles in the plasma,revealing that the plunging current can influence the trajectory of the plasma by modifying the selfmagnetic *** particle tracking method was employed to simulate the motion of electrons,revealing that in MC-WEDM,electrons exhibited a larger and more uniform *** evolution of the plasma within a single-pulse discharge was observed using high-speed photography technology,and the discharge signals collected from different channels were *** was observed that the plasma in MC-WEDM experienced more intense back-and-forth sweeping on the workpiece surface,facilitating the ejection of molten metal from the molten *** oscillating plasma exhibits a larger processing area and a more uniform distribution of energy,resulting in the formation of larger and shallower discharge ***,the influence of the amplitude and time point of the plunging current on the volume and area of the discharge craters was ***,MC-WEDM significantly reduced the occurrence of holes and micro-cracks and exhibited a thinner recast layer in the continuous discharge experiment.

关键词： Multi-channel WEDM Discharge observation Plunging current Plasma characteristics Material erosion Discharge crater

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Dislocation density-me diate d creep ageing behavior of an Al-Cu-Li alloy

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Journal of Materials Science & Technology 2024年第7期174卷 204-217页

作者： Chang Zhou Lihua Zhan Chunhui Liu Minghui Huang College of Mechanical and Electrical Engineering Central South UniversityChangsha 410083China State Key Laboratory of precision manufacturing for Extreme Service Performance Central South UniversityChangsha 410083China Light Alloys Research Institute Central South UniversityChangsha 410083China

Creep aging is well-known to be a time-dependent,coupled process of deformation and precipitation strengthening for age-hardening *** existing mechanisms are mainly attributed to those interac-tions between atomic diffusion and dislocation ***,an understanding of the relationship between dislocation density and a special multistage creep behavior,i.e.,double steady creep feature,is still far *** we investigate the effect of various dislocation density levels on such an abnormal multistage creep of an Al-Cu-Li *** find that the increased dislocation densities enable an apparent time decrease(from 6.2 h to 0.8 h)of their first steadyⅡ-*** yield strength of post-aged sam-ples increases from 425.0 MPa to 580.0 MPa while the corresponding elongation decreases from 12.3%to 7.3%for the creep-aged samples#1 to#*** results also reveal that a great difference in dislocation configuration,tailored by various density levels,results in varying creep processes of theⅡ-*** stage is closely related to the nucleation and early growth of T_(1)*** number densities(maximum:2.9×10^(19)m^(-3))and the average length(maximum:21.3 nm)of T_(1)precipitates are much smaller than those of the stable peak-aged T_(1)phases,suggesting that creepⅡ-stage of all three creep-aged samples is dominant by the nucleation and initial growth of those T_(1)*** study provides valuable insights into the dislocation density-mediated creep deformation of an Al-Cu-Li alloy.

关键词： Dislocation density Al-Cu-Li alloy Creep ageing T_(1)precipitation

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Combining permissioned blockchain and Bayesian best-worst method for transparent supplier selection in supply chain management

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Science China(Technological Sciences) 2024年第8期67卷 2579-2593页

作者： LIU JiaJun ZHANG Jie LENG JieWu Shanghai Engineering Research Center of Industrial Big Data and Intelligent System Institute of Artificial IntelligenceDonghua UniversityShanghai 201620China State Key Laboratory of precision Electronic manufacturing Technology and Equipment Guangdong University of TechnologyGuangzhou 510006China

Supplier selection is an important business activity in order to realize the purchasing function in supply chain *** supplier selection process includes four stages,i.e.,bidding inviting,bidding,group decision-making,and results disclosure,involving the participation of manufacturing service demanders(MSDs),manufacturing service suppliers(MSSs),and ***,all the participants have raised concerns about the increased transparency in supplier ***,this study proposes a transparent supplier selection method by considering the engagement of *** this method,the Bayesian best-worst method(Bayesian BWM)is used to aggregate decision-makers'preferences into the overall optimal weights of the alternative MSSs,and the MSS with the largest weight is considered the suitable MSS for ***,blockchain is introduced to record the decision-making process information about supplier selection through a customized smart contract,where MSSs act as supervisors to supervise the decision-making process through the distributed consensus mechanism rather than directly participate in the decision-making ***,a case study of supplier selection in purchasing vibration acceleration sensors is *** result shows that the proposed method can support MSDs in selecting suitable MSS from alternative MSSs by aggregating decision-makers'preferences,and blockchain can provide credible information about the supplier selection process for MSSs,MSDs,and *** this way,the transparency of supplier selection is enhanced.

关键词： blockchain supplier selection supply chain transparency Bayesian BWM group decision-making

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