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Quantifying China's iron and steel industry's CO2 emissions and environmental health burdens:A pathway to sustainable transformation

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Environmental Science and Ecotechnology 2024年第4期20卷 189-197页

作者： Weiling Wu Qian Tang Wenbo Xue Xurong Shi Dadi Zhao Zeyuan Liu Xin Liu Chunlai Jiang Gang Yan Jinnan Wang State Environmental Protection key laboratory of Environmental Pollution and Greenhouse Gases Co-control Chinese Academy of Environmental PlanningBeijing100041China Center of Air Quality Simulation and System Analysis Chinese Academy of Environmental PlanningBeijing100041China State Environmental Protection key laboratory of Environmental Planning and Policy Simulation Chinese Academy of Environmental PlanningBeijing100041China College of Environmental&Resource Sciences Zhejiang UniversityHangzhou310058China

Assessing the iron and steel industry's(ISI)impact on climate change and environmental health is vital,particularly in China,where this sector significantly influences air quality and CO_(2)*** is a lack of comprehensive analyses that consider the environmental and health burdens of manufacturing processes for ISI ***,we present an integrated emission inventory that encompasses air pollutants and CO_(2)emissions from 811 ISI enterprises and five key manufacturing processes in *** analysis shows that sintering is the primary source of air pollution in the *** contributes 71%of SO_(2),73%of NO_(x),and 54%of PM_(2.5)*** the other hand,81%of total CO_(2)emissions come from blast ***,the contributions of ISI have resulted in an increase of 3.6 mg m^(-3)in national population-weighted PM_(2.5)concentration,causing approximately 59,035 premature deaths in *** from Hebei,Jiangsu,Shandong,Shanxi,and Inner Mongolia provinces contributed to 48%of PM_(2.5)-related deaths in ***,the transportation of air pollutants across provincial borders highlights a concerning trend of environmental health *** on the research findings,it is crucial for ISI manufacturers to prioritize the removal of outdated production capacities and adopt energy-efficient and advanced techniques,along with ultra-low emission *** is particularly important for those manufacturers with substantial environmental *** transformative actions are essential in mitigating the environmental and health impacts in the affected regions.

关键词： iron and steel industry CO_(2)emissions Air pollutants emissions Environmental health

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Characteristics and Mechanism of Reduction and Smelting-separation process of Copper Slag

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Journal of iron and steel Research International 2015年第2期22卷 121-127页

作者： Jun ZHANG Yuan-hong QI Ding-liu YAN Xiang-li CHENG Peng HE State key laboratory of advanced steel processes and Products China Iron and Steel Research Institute Group

The characteristics And mechanism of the reduction and smelting-separation process of the copper slag were studied by investigating the variation ：rule of metallization ratio, yield as well as carbon content of iron nuggets. The formation of molten slag is necessary for slag-iron separation, And iron is in half-molten state during smelting-separa- tion process, the carbon content of which is about 1.25 %. Carburization occurs through direct contact between car- bon and iron in essence, no matter in solid or molten state. The carburization rate is slow below 1 200 ℃ , which is inhibited by the existence of slag. Residual FeO in molten slag tends to form fayalite with SiOz in the copper slag, which is the root cause for the low mehing temperature of copper slag. The addition of CaO improves the reducibility of the copper slag, but Al2 O3 addition has no obvious effect. The melting temperature of slag affects the carburiza- tion extent in solid state, while the content of FeO in molten slag affects that in molten state, both of which co-de termine the carbon content in iron nuggets.

关键词： copper slag reduction smelting-separation earburization iron nugget

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Direct Regeneration of Spent Lithium-Ion Battery Cathodes:From Theoretical Study to Production Practice

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Nano-Micro Letters 2024年第10期16卷 304-336页

作者： Meiting Huang Mei Wang Liming Yang Zhihao Wang Haoxuan Yu Kechun Chen Fei Han Liang Chen Chenxi Xu Lihua Wang Penghui Shao Xubiao Luo National-Local Joint Engineering Research Center of Heavy Metals Pollutants control and Resource Utilization Nanchang Hangkong UniversityNanchang 330063People's Republic of China key laboratory of Hunan Province for advanced Carbon-based Functional Materials School of Chemistry and Chemical EngineeringHunan Institute of Science and TechnologyYueyang 414006People's Republic of China College of Materials Science and Engineering Central South University of Forestry and TechnologyChangsha 410004People's Republic of China School of Life Science Jinggangshan UniversityJi'an 343009People's Republic of China

Direct regeneration method has been widely concerned by researchers in the field of battery recycling because of its advantages of in situ regeneration,short process and less pollutant *** this review,we firstly analyze the primary causes for the failure of three representative battery cathodes(lithium iron phosphate,layered lithium transition metal oxide and lithium cobalt oxide),targeting at illustrating their underlying regeneration mecha-nism and *** stripping of material from the collector to obtain pure cathode material has become a first challenge in recycling,for which we report several pretreatment methods currently available for subsequent regeneration *** review and discuss emphatically the research progress of five direct regeneration methods,including solid-state sintering,hydrothermal,eutectic molten salt,electrochemical and chemical lithiation ***,the application of direct regeneration technology in production practice is introduced,the problems exposed at the early stage of the industrialization of direct regeneration technol-ogy are revealed,and the prospect of future large-scale commercial production is *** is hoped that this review will give readers a comprehensive and basic understanding of direct regeneration methods for used lithium-ion batteries and promote the industrial application of direct regeneration technology.

关键词： Spent LIBs Failure reasons Cathode recycling Direct regeneration Production practice

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Simultaneous removal of sulfur dioxide and nitrogen oxide from flue gas by phosphorus sludge:The performance and absorption mechanism

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Chinese Journal of Chemical Engineering 2024年第1期65卷 212-221页

作者： Yuanyuan Yin Xujun Wang Lei Xu Binbin He Yunxiang Nie Yi Mei Faculty of Chemical Engineering Kunming University of Science and TechnologyKunming 650500China Yunnan Provincial key laboratory of Energy Saving in Phosphorus Chemical Engineering and New Phosphorus Materials Kunming 650500China The Higher Educational key laboratory for Phosphorus Chemical Engineering of Yunnan Province Kunming 650500China

Developing low-cost and green simultaneous desulfurization and denitrification technologies is of great significance for sulfur dioxide(SO_(2))and nitrogen oxide(NO_(x))emission control at low temperatures,especially for small and medium-sized coal-fired boilers and ***,phosphorus sludge,an industrial waste from the production process of yellow phosphorus,has been developed to simultaneously eliminate SO_(2)and NO_(x)from coal-fired flue *** key factors affecting the experimental results indicate that desulfurization and denitrification efficiency of over 95%can be achieved at a low temperature of 55℃.Further,the absorption mechanism was investigated by characterizing the solid and liquid phases of the phosphorus sludge during the absorption *** efficient removal of SO_(2)is attributed to the abundance of iron(Fe^(3+))and manganese(Mn^(2+))in the ***_(2)can be rapidly catalyzed and converted to SO_(4)^(2-)by *** key to NOx removal is the oxidation of NO toward watersoluble high-valent nitrogen oxides by oxidizing reactive substances induced via yellow phosphorus,which are then absorbed by water and converted to NO_(3)^(-).Meanwhile,yellow phosphorus is oxidized to phosphoric acid(H_(3)PO_(4)).The spent absorption slurry can be reused through wet process phosphoric acid production,as it contains sulfuric acid(H_(2)SO_(4)),nitric acid(HNO_(3)),and H_(3)PO_(4).Accordingly,this is a technology with broad application prospects.

关键词： Absorption Oxidation Multiphase reaction Phosphorus sludge Yellow phosphorus Low temperature

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Influence of Size of Hematite Powder on Its Reduction Kinetics by H_2 at Low Temperature

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Journal of iron and steel Research International 2009年第5期16卷 7-11页

作者： PANG Jian-ming GUO Pei-min ZHAO Pei CAO Chao-zhen ZHANG Dian-wei The State key laboratory for advanced iron and steel processes and Materials Central Iron and Steel Research Institute Beijing 100081 China

The reduction kinetics and mechanisms of hematite ore with various particle sizes with hydrogen at low temperature were studied using the thermogravimetric analysis. At the same temperature, after the particle size of powder decreases from 107. 5μm to 2. 0 μm, the surface area of the powder and the contact area between the powder and gas increase, which makes the reduction process of hematite accelerate by about 8 times, and the apparent activation energy of the reduction reaction drops to 36.9 kJ/mol from 78. 3 kJ/mol because the activity of ore powder is improved by refining gradually. With the same reaction rate, the reaction temperature of 6.5 μm powder decreases by about 80 ℃ compared with that of 107. 5 μm powder. Thinner diffusion layer can also accelerate the reaction owing to powder refining. The higher the temperature, the greater is the peak of the reduction rate; at the same temperature, the greater the particle size, the smaller is the peak value of the reduction rate; both inner diffusion and interface chemical reaction play an important role in the whole reaction process.

关键词： iron oxide low temperature reduction kinetics thermogravimetric analysis (TGA), reduction mechanism

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Mechanism of local solidification time variations with melt rate during vacuum arc remelting process of 8Cr4Mo4V high-strength steel

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Journal of iron and steel Research International 2024年第2期31卷 377-388页

作者： Tao Pan Hong-chun Zhu Zhou-hua Jiang Hua-bing Li Rui Zhang Hao Feng School of Metallurgy Northeastern UniversityShenyang110819LiaoningChina State key laboratory of Rolling and Automation Northeastern UniversityShenyang110819LiaoningChina

A 2D axisymmetric numerical model was established to investigate the variations of molten pool with different melt rates during the vacuum arc remelting of 8Cr4Mo4V high-strength steel,and the ingot growth was simulated by dynamic mesh *** results show that as the ingot grows,the molten pool profile changes from shallow and flat to V-shaped,and both the molten pool depth and the mushy width ***,the variation of both the molten pool shape and the mushy width melt rate is clarified by the thermal equilibrium *** melt rate increases,both the molten pool depth and the mushy width *** is caused by the increment in sensible heat stored in the ingot due to the limitation of the cooling capacity of the *** nonlinear increment in sensible heat leads to a nonlinear increase in the mushy *** addition,as melt rate increases,the local solidification time(LST)of ingot decreases obviously at first and then *** melt rate is controlled in a suitable range,LST is the lowest and the secondary dendrite arm spacing of the ingot is the smallest,which can effectively improve the compactness degree of 8Cr4Mo4V high-strength steel.

关键词： 8Cr4Mo4V high-strength steel Vacuum arc remelting process Melt rate Molten pool Local solidification time

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Intelligent Multivariable Modeling of Blast Furnace Molten iron Quality Based on Dynamic AGA-ANN and PCA

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Journal of iron and steel Research International 2015年第6期22卷 487-495页

作者： Meng YUAN Ping ZHOU Ming-liang LI Rui-feng LI Hong WANG Tian-you CHAI State key laboratory of Synthetical Automation for process Industries Northeastern University Automation Studio of iron Making Factory Liuzhou Iron and Steel Company control System Center University of Manchester

Blast furnace （BF） ironmaking process has complex and nonlinear dynamic characteristics. The molten iron temperature （MIT） as well as Si, P and S contents of molten iron is difficult to be directly measured online, and large-time delay exists in offline analysis through laboratory sampling. A nonlinear multivariate intelligent modeling method was proposed for molten iron quality （MIQ） based on principal component analysis （PCA） and dynamic ge- netic neural network. The modeling method used the practical data processed by PCA dimension reduction as inputs of the dynamic artificial neural network （ANN）. A dynamic feedback link was introduced to produce a dynamic neu- ral network on the basis of traditional back propagation ANN. The proposed model improved the dynamic adaptabili- ty of networks and solved the strong fluctuation and resistance problem in a nonlinear dynamic system. Moreover, a new hybrid training method was presented where adaptive genetic algorithms （AGA） and ANN were integrated, which could improve network convergence speed and avoid network into local minima. The proposed method made it easier for operators to understand the inside status of blast furnace and offered real-time and reliable feedback infor- mation for realizing close-loop control for MIQ. Industrial experiments were made through the proposed model based on data collected from a practical steel company. The accuracy could meet the requirements of actual operation.

关键词： molten iron quality blast furnace nonlinear multivariate modeling dynamic neural network principalcomponent analysis adaptive genetic algorithm

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Wettability and corrosion behavior between alkaline slag from sodium smelting of vanadium-titanium magnetite and refractory substrates

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Journal of iron and steel Research International 2024年第6期31卷 1399-1410页

作者： Fei Zhao Zhi-wei Bian Hong-xin Zhao De-sheng Chen Zhang-fu Yuan Yu-lan Zhen Li-na Wang Tao Qi Collaborative Innovation Center of steel Technology University of Science and Technology BeijingBeijing 100083China National Engineering Research Center of Green Recycling for Strategic Metal Resources Institute of Process EngineeringChinese Academy of SciencesBeijing 100190China Hebei Zhongke Tongchuang Vanadium&Titanium Technology Co. Ltd.Hengshui 053000HeheiChina

The sodium smelting of vanadium-titanium magnetite can achieve the comprehensive utilization of Fe,V,and ***,the generation of alkaline slag during this process may cause damage to refractory *** wettability and corrosion behavior of alkaline slag on three types of refractory(MgO-C,SiC,and high alumina refractory)substrates were investigated at temperatures up to 1200℃.The effects of duration on the wettability of molten slag on SiC substrates were also *** showed that the high alumina refractory exhibited better wettability with the molten slag than the others,and thus,it is easier to be *** results of scanning electron microscopy coupled with energy dispersive spectroscopy showed that MgO-C and high alumina refractory substrates were severely *** was a visible and regular interfacial reaction layer between the slag and SiC refractory substrate,which was produced by the redox reaction between the metal oxides in the slag and the SiC refractory *** the increase in holding time,the interface layer expands and silico-ferrite phases are generated at the *** redox reaction between Fe_(2)O_(3) and SiC substrate is the main reason for the *** comparing the differences in wettability and corrosion behavior between the alkaline slag from sodium smelting of vanadium-titanium magnetite and MgO-C,SiC and high alumina refractories,it is concluded that SiC refractory has good corrosion resistance to the *** oxides in the slag accelerate the oxidation rate of SiC refractory.

关键词： Wettability Corrosion Alkaline slag-Contact angle Vanadium-titanium magnetite Refractory

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Dissolution kinetics and reaction mechanism of Al_(2)O_(3) in molten CaF_(2)-CaO-Al_(2)O_(3) slag

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Journal of iron and steel Research International 2024年第4期31卷 861-869页

作者： Yao-xin Du Yan-wu Dong Zhou-hua Jiang Ganna Stovpchenko Yu-shuo Li Jun Huang Xin-wei Wang Yu-xiao Liu School of Metallurgy Northeastern UniversityShenyang 110819LiaoningChina key laboratory of Ecological Metallurgy of Multimetallic Mineral Northeastern UniversityShenyang 110819LiaoningChina State key laboratory of Rolling and Automation Northeastern UniversityShenyang 110819LiaoningChina E.O.Paton Electric Welding Institute of the National Academy of Science of Ukraine Kiev 03115Ukraine

The dissolution behavior of Al_(2)O_(3) in molten CaF_(2)-CaO-Al_(2)O_(3) slag,a basic slag system of electroslag remelting process,was investigated by rotating cylinder method using corundum rods to simulate Al_(2)O_(3) inclusions in *** experimental results show that the dissolution rate of Al_(2)O_(3);rods in CaF_(2)-CaO-Al_(2)O_(3) slag increases with the increase in rotating speed and temperature,and the rate-controlling step is the mass transfer in the *** dissolution rate of Al_(2)O,in CaF_(2)-CaO-Al_(2)O_(3) slag increases with the increase in the ratio of CaO to Al_(2)O_(3),which is due to the increase in dissolution driving force and the decrease in slag *** apparent activation energy of the mass transfer of AlOs in slag C is calculated to be 222.86 kJ mol^(-1).During the dissolution of Al_(2)0,inclusions in the slag,it reacts with F in liquid slag at first,then reacts with CaO to form the intermediate compounds of xCaO-yAl_(2)O_(3) system,and finally dissolves in molten *** dissolution rate of Al_(2)O_(3) inclusions in CaF_(2)-CaO-Al_(2)O_(3) slag for electroslag remelting is positively correlated with the ratio of the dissolution driving force and slag viscosity,and the correlation coeficient is 2.487×10^(-11).

关键词： Inclusion Electroslag remelting Mass transfer:Dissolution rate-Dissolution driving force

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PDBSCAN: Parallel DBSCAN for Large-Scale Clustering Applications

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Journal of Donghua University(English Edition) 2012年第1期29卷 76-79页

作者：谢永红马延辉周芳刘颖安 School of Computer and Communication Engineering University of Science and Technology Beijing key laboratory for advanced control of iron and steel process Ministry of Education University of Science and Technology Beijing

Density-based algorithm for discovering clusters in large spatial databases with noise(DBSCAN) is a classic kind of density-based spatial clustering algorithm and is widely applied in several aspects due to good performance in capturing arbitrary shapes and detecting outliers. However, in practice, datasets are always too massive to fit the serial DBSCAN. And a new parallel algorithm-Parallel DBSCAN(PDBSCAN) was proposed to solve the problem which DBSCAN faced. The proposed parallel algorithm bases on MapReduce mechanism. The usage of parallel mechanism in the algorithm focuses on region query and candidate queue processing which needed substantive computation resources. As a result, PDBSCAN is scalable for large-scale dataset clustering and is extremely suitable for applications in E-Commence, especially for recommendation.

关键词： parallel DBSCAN clustering MapReduce large-scale applications

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