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Microstructure,mechanical and fracture properties of friction stir welded 2195 Al-Li alloy joints

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Chinese Journal of Aeronautics 2024年第1期37卷 345-361页

作者： Guangda SUN Weizhao SUN Li ZHOU Sanfeng LUO Zili ZHANG Debo LIU Huiqiang WU State Key Laboratory of Advanced welding and Joining Harbin Institute of TechnologyHarbin 150001China Shandong Provincial Key Laboratory of Special welding technology Harbin Institute of Technology(Weihai)Weihai 264209China Beijing inst.tute of Astronautical Systems Engineering Beijing 100076China

The 8 mm-thick 2195 Al-Li alloy joints were achieved by Friction Stir welding(FSW).The microstructural evolution,temperature-dependent mechanical properties,and fracture properties were *** T1,δ’/β’and θ’precipitates were observed in the Base Metal(BM)and the Heat Affected Zone(HAZ).Most of the precipitates,except for re-precipitated δ’/β’phases,were dissolved in the Nugget Zone(NZ).The tensile specimens that failed at cryogenic temperatures(-196℃)had the maximum Ultimate Tensile Strength(UTS),and the fracture surface showed the inter-granular fracture *** to those at room temperature(25℃),the decreasing tensile properties at high temperature(180℃)were related to microstructure and strain hardening *** NZ presented the optimal fracture toughness,and the Crack Tip Opening Displacement(CTOD)was mutually dominated by microhardness and grain *** on Fatigue Crack Growth(FCG)rates indicates that the Thermal-Mechanically Affected Zone(TMAZ)exhibited the most superior fatigue resistance performance at stress intensity range below17 MPa.m1/2due to compressive residual stress and the crack closure *** fatigue fracture surfaces reveal that the crack propagation zone was characterized by the striations and secondary ***,inter-granular fracture behavior was responsible for the fastest FCG rates in the NZ.

关键词： Aluminum alloys Friction stir welding Microstructural evolution Mechanical properties Fracture mechanism

Refill friction stir spot welding (RFSSW): a review of processing, similar/dissimilar materials joining, mechanical properties and fracture mechanism

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Journal of Iron and Steel Research International 2024年第8期31卷 1825-1839页

作者： Yun-qiang Zhao Hao-kun Yang Aloshyn Andria Hong-hang Lo Jia-xin Li Guangdong Provincial Key Laboratory of Advanced welding technology China-Ukraine Institute of WeldingGuangdong Academy of SciencesGuangzhou 510000GuangdongChina Smart Manufacturing Division Hong Kong Productivity CouncilHong Kong 999077China E.O.Paton Electric welding inst.tute of National Academy of Sciences of Ukraine Kiev 01001KievanUkraine

Refill friction stir spot welding(RFSSW)provides a novel method to join similar and/or dissimilar metallic materials without a key-hole in the center of the *** the key-hole free characterization,the similar/dissimilar RFSSW joint exhibits remarkable and endurable characteristics,including high shear strength,long fatigue life,and strong corrosion *** the meanwhile,as the key-hole free joint has different microstructures compared with conventional friction stir spot welding,thus the RFSSW joint shall possess different shear and fatigue fracture mechanisms,which needs further *** explore the underlying failure mechanism,the similar/dissimilar metallic material joining parameters and pre-treatment,mechanical properties,as well as fracture mechanisms under this novel technology.will be *** details,the welding tool design,welding parameters setting,and the influence of processing on the lap shear and fatigue properties,as well as the corrosion resistance will be mainly ***,the roadmap of RFFSW is also discussed.

关键词： Refill friction stir spot welding Processing Mechanism Similar materials joining Dissimilar materials joining Microstructure Mechanical property Fracture mechanism

Design and fabrication of lightweight AlCrFeNiTi_(x) compositionally complex alloys with exceptional specific strength

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Rare Metals 2024年第7期43卷 3314-3328页

作者： Jun-Zhi Li Wei-Zong Bao Jie Chen Bo-Hua Yu Kun Zuo Tian Gao Ze-Yun Cai Guo-Qiang Xie School of Materials Science and Engineering Harbin Institute of Technology(Shenzhen)Shenzhen 518055China State Key Laboratory of Advanced welding and Joining Harbin Institute of TechnologyHarbin 150001China

This study focuses on compositionally complex alloys(CCAs),aiming to achieve a balance between high strength and low density for new energy and aerospace *** composition of AlCrFeNiTi_(x) CCAs is strategically guided by employing density functional theory and the theoretical design of thermodynamic *** CCAs,particularly AlCrFeNiTi_(0.25) alloy,demonstrate remarkable specific yield strength(1640.8 MPa) and 22.7% maximum *** incorporation of Ti facilitates the formation of lightweight and high-strength L2_(1)phase,contributing to the overall high specific *** effects of grain boundary strengthening,solid solution strengthening,Orowan strengthening and Peierls flow stress further enhance *** exploration of micros tructural changes during fracture reveals the role of ordered phases in suppressing crack propagation and absorbing energy within disordered phases,thereby improving the toughness and fracture resistance of *** methods and discoveries establish a robust foundation for advancing the development of novel lightweight CCAs.

关键词： Lightweight Compositionally complex alloys Specific yield strength

A novel seal-flow multi-vortex friction stir lap welding of metal to polymer matrix composites

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Chinese Journal of Aeronautics 2024年第1期37卷 451-462页

作者： Shuaiqiang NIAN Mingshen LI Shude JI Wei HU Zhiqing ZHANG Zelin SUN College of Aerospace Engineering Shenyang Aerospace UniversityShenyang 110136China State Key Laboratory of Advanced welding and Joining Harbin Institute of TechnologyHarbin 150001China

The friction stir lap welding(FSLW)of metal to polymer is a challenging work due to the unavoidable polymer *** this problem,a novel seal-flow multi-vortex friction stir lap welding(SM-FSLW)technology.based on the subversively-designed multi-step pin was put *** 7075 aluminum alloy and short glass fiber-reinforced polyether ether ketone(PEEK)as research subjects,the welding temperature,material flow,formation and tensile shear strength of dissimilar materials lap joint under the SM-FSLW were studied and compared with those under traditional FSLW based on the conical *** multi-step pin rather than the conical pin effectively hindered the polymer overflowing due to the formation of vortexes by the step,thereby attaining a joint with a smooth *** with traditional FSLW,the SMFSLW obtained the higher welding temperature,the more violent material flow and the larger area with high flow velocity,thereby producing the macro-mechanical and micro-mechanical interlockings and then heightening the joint loading *** tensile shear strength of lap joint under SM-FSLW was 27.8% higher than that under traditional *** SM-FSLW technology.using the multi-step pin provides an effective way on obtaining a heterogeneous lap joint of metal to polymer with the excellent formation and high strength.

关键词： Friction stir lap welding Metal to polymer Multi-step pin Material flow Tensile shear strength

Multi-scale analyses of phase transformation mechanisms and hardness in linear friction welded Ti17(a+β)/Ti17(β)dissimilar titanium alloy joint

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Chinese Journal of Aeronautics 2024年第1期37卷 312-324页

作者： Zhenguo GUO Tiejun MA Xiawei YANG Ju LI Wenya LI Achilles VAIRIS State Key Laboratory of Solidification Processing Shaanxi Key Laboratory of Friction Welding TechnologiesNorthwestern Polytechnical UniversityXi’an 710072China Aeronautical Key Laboratory for welding and Joining Technologies AVIC Manufacturing Technology InstituteBeijing 100024China Mechanical Engineering Department University of West AtticaAthens 12241Greece

The Ti17(a+β)-Ti17(β)dual alloy-dual property blisk produced using Linear Friction welding(LFW)is considered as high-performance component in advanced ***,up to now,microstructure evolution and relationship between microstructure and micro mechanical properties of LFWed Ti17(a+β)/Ti17(β)dissimilar joint have not been thoroughly *** this work,complex analyses of the phase transformation mechanisms of the joint are conducted,and phase transformations in individual zones are correlated to their microhardness and *** reveal that a dissolution occurs under high temperatures encountered during LFW,which reduces microhardness of the joint to that of Ti17(a+β)and Ti17(β).In ThermoMechanically Affected Zone of Ti17(a+β)(TMAZ-(a+β))side joint,a large number of nanocrystalline a phases form with different *** microstructure strengthens significantly by fine grains which balances partial softening effect of a dissolution,and increases nanohardness of a phase and microhardness of TMAZ-(a+β).Superlattice metastableβphase precipitates from metastableβin Weld Zone(WZ)during quick cooling following welding,because of short-range diffusion migration of solute atoms,especiallyβstabilizing elements Mo and *** precipitation of the superlattice metastableβphase results in precipitation strengthening,which in turn increases nanohardness of metastableβand microhardness in WZ.

关键词： Linear friction welding Ti17 titanium alloy Phase transformation Microhardness Nanohardness

Liquid metal as an efficient protective layer for lithium metal anodes in all-solid-state batteries

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Carbon Energy 2024年第7期6卷 219-229页

作者： Shiqiang Zhou Mengrui Li Peike Wang Lukuan Cheng Lina Chen Yan Huang Boxuan Cao Suzhu Yu Qingju Liu Jun Wei Shenzhen Key Laboratory of Flexible Printed Electronics technology Harbin Institute of TechnologyShenzhenChina School of Materials Science and Engineering Harbin Institute of TechnologyShenzhenChina State Key Laboratory of Advanced welding and Joining Harbin Institute of TechnologyHarbinChina Yunnan Key Laboratory for Micro/Nano Materials and technology School of Materials and EnergyYunnan UniversityKunmingChina

Lithium metal batteries with inorganic solid-state electrolytes have emerged as strong and attractive candidates for electrochemical energy storage devices because of their high-energy content and ***,inherent challenges of deleterious lithium dendrite growth and poor interfacial stability hinder their commercial ***,we report a liquid metal-coated lithium metal(LM@Li)anode strategy to improve the contact between lithium metal and a Li6PS5Cl inorganic *** LM@Li symmetric cell shows over 1000 h of stable lithium plating/stripping cycles at 2mA cm^(-2) and a significantly higher critical current density of 9.8 mAcm^(-2) at 25°*** addition,a full battery assembled with a high-capacity composite LiNbO3@-LiNi_(0.7)Co_(0.2)Mn_(0.1)O_(2)(LNO@NCM721)cathode shows stable cycling *** and computational results have demonstrated that dendrite growth tolerance and physical contact in solid-state batteries can be reinforced by using LM interlayers for interfacial modification.

关键词： all-solid-state batteries interface engineering liquid metals lithium metal anodes

Multi-scale modeling for prediction of mechanical performance in brazed GH99 thin-walled structure

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Chinese Journal of Aeronautics 2024年第7期37卷 550-563页

作者： Yazhou LIU Shengpeng HU Yanyu SONG Wei FU Xiaoguo SONG Ning GUO Weimin LONG State Key Laboratory of Advanced welding and Joining Harbin Institute of TechnologyHarbin 150001China Shandong inst.tute of Shipbuilding technology Weihai 264209China China Machinery Intelligent Equipment Innovation Research inst.tute(Ningbo)Co. Ltd.Ningbo 315700China

Superalloy thin-walled structures are achieved mainly by brazing,but the deformation process of brazed joints is non-uniform,making it a challenging research *** paper records a thorough investigation of the effect of brazing parameters on the microstructure of joints and its mechanical properties,which mainly inquires into the deformation and fracture mechanisms in the shearing process of GH99/BNi-5a/GH99 *** macroscopic-microscopic deformation mechanism of the brazing interface during shearing was studied by Crystal Plasticity(CP)and Molecular Dynamics(MD)on the basis of the optimal brazing *** experimental results show that the brazing interface is mainly formed by(Ni,Cr,Co)(s,s)and possesses a shear strength of approximately 546 *** shearing fracture of the brazed joint occurs along the brazing seam,displaying the characteristics of intergranular *** simulations show that dislocations disassociate and transform into fine twinning with increased *** simulated the shear deformation process of the brazed *** multiscale simulation results are consistent with the experimental *** mechanical properties of thin-walled materials for brazing are predicted using MD and CP methods.

关键词： Multi-scale modeling Brazing Shear mechanisms Crystal plasticity GH99 superalloy

Hot deformation behavior and microstructure evolution of GH3536-TiB_(2) composites fabricated by powder metallurgy

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Science China(Technological Sciences) 2024年第7期67卷 2107-2124页

作者： ZHOU ShiPeng WANG Shuai HUANG LuJun ZHANG Rui CHEN Xin MENG FanChao CHEN Run SUN FengBo WANG CunYu GENG Lin School of Materials Science and Engineering Harbin Institute of TechnologyHarbin 150001China Waikato Centre for Advanced Materials and Manufacturing School of EngineeringUniversity of WaikatoHamilton 3240New Zealand State Key Laboratory of Advanced welding and Joining Harbin Institute of TechnologyHarbin 150001China

The hot deformation behavior and microstructure evolution of GH3536-TiB2composites fabricated by powder metallurgy(PM)were examined in the temperature range of 950–1150℃ and strain rate range of 0.001–1 s^(-1). The hot compression stress-strain curves and the constitutive equation were obtained. In addition, the hot processing map was drawn, which indicated that the appropriate hot working window was 950–1050℃/0.001–0.1 s^(-1)and 1050–1100℃/0.001–0.01 s^(-1). The microstructure analysis showed that the splitting and spheroidization of M3B2led to a decrease in size and volume fraction at 950–1100℃. At 1150℃,the eutectic microstructure of M_(3)B_(2)+ γ was formed due to the dissolution of M_(3)B_(2), which caused macroscopic cracking of the deformed sample. Additionally, the deformation temperature and the strain rate had little effect on the size and volume fraction of M_(3)B_(2). Besides, discontinuous dynamic recrystallization(DDRX) and continuous dynamic recrystallization(CDRX) were found in the deformed microstructure, while the former was dominant. Within the test range of this work, the dynamic recrystallization(DRX) fraction of the deformed composites was high due to the bulging nucleation of numerous interfaces. The DRX grain size increased with increasing deformation temperature or decreasing strain rate. Texture analysis showed that the deformation texture of //compression direction RD existed in the matrix when the deformation temperature was below 1100℃, and the texture type became //RD at 1100℃. Additionally, it was also found that the //RD texture was formed in M3B2under the strain rates of 0.1 and 0.01 s^(-1).

关键词： GH3536 alloy matrix composites powder metallurgy hot deformation behavior microstructure evolution

Fatigue Crack Initiation and Propagation Dominated by Crystallographic Factors in TiB/near α-Ti Composite

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Acta Metallurgica Sinica(English Letters) 2024年第5期37卷 763-776页

作者： Fanchao Meng Rui Zhang Shuai Wang Fengbo Sun Run Chen Lujun Huang Lin Geng School of Materials Science and Engineering Harbin Institute of TechnologyHarbin 150001China Waikato Centre for Advanced Materials and Manufacturing School of EngineeringUniversity of WaikatoHamilton 3240New Zealand State Key Laboratory of Advanced welding and Joining Harbin Institute of TechnologyHarbin 150001China

Discontinuously reinforced titanium matrix composites(DRTMCs)with a network structure have been extensively researched due to their superior combination of strength and ***,their fatigue performance has remained *** order to elucidate the fatigue behavior of DRTMCs,a tension-tension fatigue test was performed on a TiB/nearα-Ti composite with network *** results showed that the variability of fatigue lifetime increased as the stress level *** analysis indicated that fatigue crack initiation was associated with facet formation,while the subsequent propagation was hindered by the network structure comprising TiB whiskers and *** characterization further revealed that facets formed due to a combination of shear and normal *** reduction in fatigue lifetime was attributed to an increase in the effective slip length,which was influenced by the orientation of grains near the crack-initiation sites toward basal slip in the life-limiting *** in situ observation suggested that the crack initiation was facilitated by both basal and prismatic slip ofα-Ti as well as fracture of *** propagation was found to be associated with basal and prismatic slip systems with high Schmid factors,regardless of whether the crack was intergranular or intragranular.

关键词： Titanium matrix composite TiBw Fatigue lifetime variability Crack initiation Crack propagation