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Integrated manufacturing Cell Formation Technology Orienting Multi-product Type and Variant Volume Production

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Chinese Journal of Mechanical Engineering 2011年第1期24卷 12-22页

作者： CHEN Huawei WANG Aimin NING Ruxin SHAO Canxia digital design and manufacturing Laboratory Beijing Institute of Technology Beijing 100081 China

What is pursued by multi-product type and variant volume（MPTVV） production is rapid response and quick switching,so that structure of transferring line in manufacturing system is no longer *** formation（CF） algorithm is the key technology of cellular manufacturing system（CMS）.Currently,CF methods are mainly extended on the idea of group technology（GT） that covers a lot on analysis of resource capability matching and its *** constraints are considered,but seldom utilized *** to the problem of manufacturing cell（MC） formation under MPTVV production mode,integrated formation technologies for typical MC as group type of cell（GC）,flow type of cell（FC） and inherited cell（IC） are presented based on technical analysis of *** to practical production constraints like delivery time,product batch,equipment ability,key machine,key part and machine sharing,etc,an integrated formation model is constructed and internal interrelations of these constraints are analyzed ***,formation goals of types of MCs and their formation procedures under joint effect of formation constraints and rules are *** case study,three highly balanced GC are formed first;then FC formation are implemented based on the same data which indicate good balancing effect of cell load and flow-style production for key tasks;When task is adjusted,a new scheme is constructed on the result of FC configuration by using IC formation method,and more optimal performance of flow-style production is *** proposed comparative study of different type of cells strongly explains the validation of integrated MC formation in support of rapid manufacturing resource transformation under MPTVV production mode.

关键词： multi-product type and variant volume production cell formation flow style manufacturing cell inheriting manufacturing cell

Layout Planning Technology of Cellular manufacturing System Based on Process Interconnection Analysis

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Chinese Journal of Mechanical Engineering 2011年第6期24卷 1035-1044页

作者： CHEN Huawei WANG Aimin NING Ruxin SHAO Canxia digital design and manufacturing Laboratory Beijing Institute of TechnologyBeijing 100081China

With sustaining change of production mode,layout planning is no longer a thing built once for *** layout(CL) is becoming a hotspot in the research field of manufacturing system *** researches on layout planning are mainly concentrating on aspects of layout arithmetic,style and evaluation,*** seldom efforts are paid to CL and its specific problems as cell formation(CF),equipment sharing and CL *** problem analyzing of layout in cellular manufacturing system(CMS),research approach of cell formation,interactive layout and layout analysis threaded with process interconnection relationship(PIR) is *** key technologies in CL like CF technology based on similarity analysis of part processes,interactive visual layout technology,layout evaluation technology founded on PIR analysis and algorithm of cell equipment sharing are put *** the background of one enterprise which encounters problems of low utility of key equipments and disperse material logistic,an example of four-cell layout is *** CL adjustment and analysis results show that equipment with high level of sharing degree should be disposed around the boundary of its main cell,and be near to other sharing cells as possible; process route should be centralized by all means,so equipment adjustment is to be implemented along direction that route intersection can be decreased; giving consideration to the existence of discrete cell,logistic route and its density should be centralized to cells *** proposed research can help improve equipment utility and material logistic efficiency of CL,and can be popularized to other application availably.

关键词： cellular manufacturing system, layout planning process interconnection relationship cell formation equipment sharing interactive layout

Fractal Surface Synthesis Based on Two Dimensional Discrete Fourier Transform

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Chinese Journal of Mechanical Engineering 2013年第6期26卷 1101-1108页

作者： ZHOU Chao GAO Chenghui HUANG Jianmeng School of Mechanical Engineering and Automation Fuzhou University Fujian Provincial Research Center of digital design for manufacturing

The discrete Fourier transform（DFT） is used for fractional Brownian motion（FBM） surface synthesis in tribology（i.e., contact, sliding, and sealing, etc）. However, the relationship between fractal parameters（fractal dimension and scale factor） and traditional parameters, the influence of fractal parameters on surface appearance, have not been deeply discussed yet. These lead to some kind of difficulty to ensure the synthesized surfaces with ideal fractal characteristic, required traditional parameters and geometric appearance. A quantitative relationship between fractal parameters and the root mean square deviation of surface （Sq） is derived based on the energy conservation property between the space and frequency domain of DFT. Under the stability assumption, the power spectrum of a FBM surface is composed of concentric circles strictly, a series of FBM surfaces with prescribed Sq could be synthesized with given fractal dimension, scale factor, and sampling numbers, but the ten-point height（Sz）, the skewness（Ssk） and the kurtosis（Sku） are still in random, where the probability distributions of Sz and Ssk are approximately normal distribution. Furthermore, by iterative searching, a surface with desired Abbott-Firestone curve could be obtained among those surfaces. An intuitive explanation for the influence of fractal dimension and scale factor on surface appearance is obtained by discussing the effects on the ratio of energy between high and low frequency components. Based on the relationship between Sq and surface energy, a filtering method of surface with controllable Sq is proposed. The proposed research ensures the synthesized surfaces possess ideal FBM properties with prescribed Sq, offers a method for selecting desired Abbott-Firestone curve of synthesized fractal surfaces, and makes it possible to control the Sq of surfaces after filtering.

关键词： fractional Brownian motion discrete Fourier transform fractal surface power spectrum

Identification and control of a small-scale helicopter

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Journal of Zhejiang University-Science A(Applied Physics & Engineering) 2010年第12期11卷 978-985页

作者： Abdelhakim DEBOUCHA Zahari TAHA centre for Product design and manufacturing University of Malaya Faculty of manufacturing Engineering and Management Technology University Malaysia Pahang

designing reliable flight control for an autonomous helicopter requires a high performance dynamics *** this paper,a nonlinear autoregressive with exogenous inputs (NLARX) model is selected as the mathematical structure for identifying and controlling the flight of a small-scale helicopter.A neural network learning algorithm is combined with the NLARX model to identify the dynamic component of the rotorcraft unmanned aerial vehicle (RUAV).This identification process is based on the well-known gradient descent learning *** a case study,the multiple-input multiple-output (MIMO) model predictive control (MPC) is applied to control the pitch motion of the *** of the neural network output model are closely match with the real flight *** MPC also shows good performance under various conditions.

关键词： Dynamics model System identification Black box Small-scale helicopter Neural networks (NNs) Control design

Enhanced engineering and biocidal polypropylene filaments enabling melt reduction of AgNO_(3) through PVP agent:A scalable process for the defense industry with MEX additive manufacturing

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Defence Technology(防务技术) 2025年第2期44卷 52-66页

作者： Markos Petousis Nikolaos Michailidis Vassilis Papadakis Apostolos Argyros Mariza Spiridaki Nikolaos Mountakis John Valsamos Nektarios K.Nasikas Amalia Moutsopoulou Nectarios Vidakis Department of Mechanical Engineering Hellenic Mediterranean UniversityHeraklion 71410Greece Physical Metallurgy Laboratory Mechanical Engineering DepartmentSchool of EngineeringAristotle University of ThessalonikiThessaloniki 54124Greece centre for Research&Development of Advanced Materials(CERDAM) Centre for Interdisciplinary Research and InnovationBalkan CentreBuilding B’10th Km Thessaloniki-Thermi RoadThessaloniki 57001Greece Institute of Electronic Structure and Laser of the Foundation for Research and Technology-Hellas(IESL-FORTH)e Hellas N.Plastira 100mHeraklion 70013Greece Department of Industrial design and Production Engineering University of West AtticaAthens 12243Greece Division of Mathematics and Engineering Sciences Department of Military SciencesHellenic Army AcademyGR 16673VariAtticaGreece

This study focused on the production of polypropylene(PP)/silver(Ag)composites via additive *** study aimed to enhance the quality of medical-grade PP in material extrusion(MEX)three-dimensional printing(3DP)by improving its mechanical properties while simultaneously adding antibacterial *** latter can find extremely important and versatile properties that are applicable in defense and security ***/Ag nanocomposites were prepared using a novel method based on a reaction occurring while mixing appropriate quantities of the starting polymers and additives,namely polyvinylpyrrolidone(PVP)as the matrix material and silver nitrate(AgNO_(3))as the *** process produced three-dimensional(3D)printed filaments,which were then used to create specimens for a series of standardized *** was found that the mechanical properties of the nanocomposites were enhanced in relation to pristine PP,especially for the PP matrix with various loadings of AgNO_(3)and PVP,such as 5.0 wt%and 2.5 wt%,*** voids,inclusions,and actual-to-nominal dimensions also showed improved *** 3DP specimens exhibited a more effective biocidal performance against Staphylococcus aureus than Escherichia coli,which developed an inhibition zone only in the case of PP with filler loading percentages of AgNO_(3)and PVP at 10.0 wt%and 5.0 wt%,respectively Compounds possessing such properties can be beneficial for various applications requiring increased mechanical properties and biocidal capabilities,such as in the Defence or medical industries.

关键词： Polypropylene(PP) Polyvinyl pyrrolidone(PVP) Silver nitride(AgNO_(3)) In-situ reactive melt mixing process Material extrusion(MEX)3D printing Biocidal performance

High precision and efficiency robotic milling of complex parts:Challenges,approaches and trends

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Chinese Journal of Aeronautics 2022年第2期35卷 22-46页

作者： Zerun ZHU Xiaowei TANG Chen CHEN Fangyu PENG Rong YAN Lin ZHOU Zepeng LI Jiawei WU School of Mechanical Science and Engineering Huazhong University of Science and TechnologyWuhan 430074China State Key Laboratory of digital manufacturing Equipment and Technology Huazhong University of Science and TechnologyWuhan 430074China Wuhan digital design and manufacturing Innovation centre Co. Ltd.Wuhan 430074China

Due to the advantages of large workspace,low cost and the integrated vision/force sensing,robotic milling has become an important way for machining of complex *** recent years,many scholars have studied the problems existing in the applications of robotic milling,and lots of results have been made in the dynamics,pose planning,deformation control etc.,which provides theoretical guidance for high precision and high efficiency of robotic *** the perspective of complex parts robotic milling,this paper focuses on machining process planning and control techniques including the analysis of the robot-workspace,robot trajectory planning,vibration monitoring and control,deformation monitoring and *** well as the principles of these technologies such as robot stiffness characteristics,dynamic characteristics,chatter mechanisms,and deformation *** methods and characteristics related to the theory and technology of robotic milling of complex parts are summarized *** latest research progress and achievements in the relevant fields are *** is hoped that the challenges,strategies and development related to robotic milling could be clarified through the carding work in this paper,so as to promote the application of related theories and technologies in high efficiency and precision intelligent milling with robot for complex parts.

关键词： Complex parts Deformation Dynamics Robotic milling Stiffness Vibration control

A hybrid physics-data-driven surface roughness prediction model for ultra-precision machining

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Science China(Technological Sciences) 2023年第5期66卷 1289-1303页

作者： BAI Long YANG QiZhong CHENG Xin DING Yue XU JianFeng State Key Laboratory of digital manufacturing Equipment and Technology School of Mechanical Science and EngineeringHuazhong University of Science and TechnologyWuhan430074China Wuhan digital design and manufacturing Innovation Center Co. LtdWuhan430074China

The surface finish quality is critical to the service performance of a machined part,and single-point diamond ultra-precision machining can achieve excellent surface quality for many engineering *** study studied the problem of predicting the surface roughness for titanium alloy workpieces in ultra-precision *** data and surface roughness measurement results were obtained during end-face machining experiments.A deep learning neural network model was built based on the ResNet-50 architecture to predict surface *** propose increasing prediction accuracy by using the energy ratio difference(ERD)as a stability feature that can be extracted using fast iterative variational mode decomposition(FI-VMD).The roughness value obtained with an analytic model was also used as an input feature of the prediction *** prediction accuracy of the proposed approach was depicted to be improved by 8.7%with the two newly introduced roughness *** influence of the tool parameters on the prediction accuracy was investigated,and the proposed hybrid-driven model exhibited higher robustness to errors of the tool parameters than the analytic roughness model.

关键词： surface roughness ultra-precision machining prediction model stability feature

Insert geometry effects on surface roughness in turning process of AISI D2 steel

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Journal of Zhejiang University-Science A(Applied Physics & Engineering) 2010年第12期11卷 966-971页

作者： Zahari TAHA Hani-kurniati LELANA Hideki AOYAMA Raja Ariffin RAJA GHAZILLA Julirose GONZALES Novita SAKUNDARINI Sugoro B.SUTONO centre for Product design and manufacturing Faculty of EngineeringUniversity of Malaya Department of System design Engineering Faculty of Science and TechnologyKeio UniversityJapan

Surface roughness is an important parameter for ensuring that the dimension of geometry is within the permitted *** ideal surface roughness is determined by the feed rate and the geometry of the ***,several uncontrollable factors including work material factors,tool angle,and machine tool vibration,may also influence surface *** objective of this study was to compare the measured surface roughness (from experiment) to the theoretical surface roughness (from theoretical calculation) and to investigate the surface roughness resulting from two types of insert,‘C’ type and ‘T’ *** experiment was focused on the turning process,using a lathe machine Colchester *** feed rate was varied within the recommended feed rate *** found that there were large deviations between the measured and theoretical surface roughness at a low feed rate (0.05 mm/r) from the application of both inserts.A work material factor of AISI D2 steel that affects the chip character is presumably responsible for this ***,at a high feed rate (0.4 mm/r),the ‘C’ type insert resulted in 40% lower roughness compared to the ‘T’ type due to the difference in insert *** study shows that the geometry of an insert may result in a different surface quality at a particular level of feed rate.

关键词： Surface roughness Turning Insert geometry Feed rate

A regularization scheme for explicit level-set XFEM topology optimization

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Frontiers of Mechanical Engineering 2019年第2期14卷 153-170页

作者： Markus J.GEISS Jorge L.BARRERA Narasimha BODDETI Kurt MAUTE Ann and H.J.Smead Department of Aerospace Engineering Sciences University of Colorado at BoulderBoulderCO 80309-0429USA Singapore University of Technology and design SUTD Digital Manufacturing and Design CentreSingapore 487372Singapore

Regularization of the level-set(LS)field is a critical part of LS-based topology optimization(TO)*** this is achieved by advancing the LS field through the solution of a Hamilton-Jacobi equation combined with a reinitialization *** approach,however,may limit the maximum step size and introduces discontinuities in the design ***,energy functionals and intermediate LS value penalizations have been *** paper introduces a novel LS regularization approach based on a signed distance field(SDF)which is applicable to explicit LSbased *** SDF is obtained using the heat method(HM)and is reconstructed for every design in the optimization *** governing equations of the HM,as well as the ones describing the physical response of the system of interest,are discretized by the extended finite element method(XFEM).Numerical examples for pro?blems modeled by linear elasticity,nonlinear hyperelasticity and the incompressible Navier-Stokes equations in two and three dimensions are presented to show the applicability of the proposed scheme to a broad range of design optimization problems.

关键词： level-set regularization explicit level-sets XFEM CutFEM topology optimization heat method signed distance field nonlinear structural mechanics fluid mechanics