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Elliptical vibration chiseling:a novel process for texturing ultra-high-aspect-ratio microstructures on the metallic surface

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International Journal of Extreme manufacturing 2024年第2期6卷 449-467页

作者： Zhiwei Li Jianfu Zhang Zhongpeng Zheng Pingfa Feng Dingwen Yu Jianjian Wang State Key Laboratory of Tribology in Advanced Equipment Department of Mechanical EngineeringTsinghua UniversityBeijing 100084People’s Republic of China Beijing Key Laboratory of Precision/Ultra-precision manufacturing Equipments and Control Department of Mechanical EngineeringTsinghua UniversityBeijing 100084People’s Republic of China Division of Advanced manufacturing Shenzhen International Graduate SchoolTsinghua UniversityShenzhen 518055People’s Republic of China

High-aspect-ratio metallic surface microstructures are increasingly demanded in breakthrough applications,such as high-performance heat transfer enhancement and surface plasmon ***,the fast and cost-effective fabrication of high-aspect-ratio microstructures on metallic surfaces remains challenging for existing *** study proposes a novel cutting-based process,namely elliptical vibration chiseling(EV-chiseling),for the high-efficiency texturing of surface microstructures with an ultrahigh aspect *** conventional cutting,EV-chiseling superimposes a microscale EV on a backward-moving *** tool chisels into the material in each vibration cycle to generate an upright chip with a high aspect ratio through material *** to the tool’s backward movement,the chip is left on the material surface to form a microstructure rather than falling *** one microstructure is generated in one vibration cycle,the process can be highly efficient using ultrafast(>1 kHz)tool vibration.A finite element analysis model is established to explore the process mechanics of ***,a mechanistic model of the microstructured surface generation is developed to describe the microstructures’aspect ratio dependency on the process ***,surface texturing tests are performed on copper to verify the efficacy of *** micro ribs with a spacing of 1–10μm and an aspect ratio of 2–5 have been successfully textured on *** with the conventional EV-cutting that uses a forward-moving tool,EV-chiseling can improve the aspect ratio of textured microstructure by up to 40 *** experimental results also verify the accuracy of the developed surface generation model of ***,the effects of elliptical trajectory,depth of cut,tool shape,and tool edge radius on the surface generation of micro ribs have been discussed.

关键词： metallic microstructure high aspect ratio backward-moving cutting vibration cutting chiseling material deformation

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3D-printed self-healing,biodegradable materials and their applications

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Frontiers of mechanical engineering 2024年第3期19卷 1-22页

作者： Yu LI Guangmeng MA Fawei GUO Chunyi LUO Han WU Xin LUO MingtaoZHANG Chenyun WANG Qingxin JIN Yu LONG School of mechanical engineering Guangxi UniversityNanning 530004China State Key Laboratory of Featured Metal Materials and Life-cycle Safety for Composite Structures Guangxi UniversityNanning 530004China Institute of Laser Intelligent manufacturing and Precision Processing School of Mechanical EngineeringGuangxi UniversityNanning 530004China College of mechanical and Electrical engineering Central South UniversityChangsha 410083China State Key Laboratory of Precision manufacturing for Extreme Service Performance Central South UniversityChangsha 410083China

3D printing is a versatile technology capable of rapidly fabricating intricate geometric structures and enhancing the performance of flexible devices in comparison to conventional fabrication ***,3D-printed devices are susceptible to failure as a result of minuscule structural impairments,thereby impacting their overall *** utilization of self-healing,biodegradable materials in 3D printing holds immense potential for increasing the longevity and safety of devices,thereby expanding the application prospects for such ***,enhancing the self-repairing capability of devices and refining the 3D printing performance of self-healing materials are still considerable challenges that need to be addressed to achieve optimal *** paper reviews recent developments in the field of advancements in 3D printing using self-healing and biodegradable ***,it investigates self-healing and biodegradable materials that are compatible with 3D printing techniques,discussing their printability,material properties,and factors that influence print ***,it explores practical applications of selfhealing and biodegradable 3D printing technology in ***,it critically offers practical perspectives on this topic.

关键词： 3D printing self-healing biodegradable soft materials covalent bonds non-covalent bonds

Sensing properties and mechanisms of LaF_(3)-Co_(3)O_(4) nanorods for low-concentration methanol detection

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Rare Metals 2024年第5期43卷 2193-2204页

作者： Xiao-Xi He Hong-Feng Chai Yi-Wen Zhou Ke-Wei Liu Ze-Xin Yu Chao Zhang College of mechanical engineering Yangzhou UniversityYangzhou225127China Institutefor manufacturing Technologies of Ceramic Components and Composites(IMTCCC) University of Stuttgart70569 StuttgartGermany

Methanol is one of the characteristic gases that distinguish between healthy individuals and lung cancer(LC)lesions in exhaled human *** concentration in exhaled breath is generally below one part per million(1×10^(-6)).The second-phase composite is widely regarded as one of the methods to improve the gas-sensing perfor-mance of metal oxide semiconductor(MOS)*** this study,LaF_(3)-Co_(3)O_(4) was synthesized by a simple hydrothermal method to enhance its low-concentration methanol gas-sensing performance.5 at%LaF_(3)-Co_(3)O_(4) nanorods exhibited excellent methanol detection performance,including a wider linear detection concentration range(0.2×10^(-6)~5×10^(-6)),a response value exceeding 4.0 for 1×10^(-6)methanol at 275°C and 75%relative humidity(RH),long-term stability(maximum deviation within 15%over 2 weeks),and excellent *** mechanism of performance enhancement was studied using various techniques,and density functional *** special spinel structure of Co_(3)O_(4),the high ionic migration of F-in LaF_(3),the larger specific surface area of 5 at%LaF_(3)-Co_(3)O_(4) nanorods,and the generated crystal defects all explain the excellentmethanol gas-sensing *** work provides a novel route to prepare MOS composite materials for low-concentration methanol gas detection.

关键词： Gas sensor LaF_(3) Co_(3)O_(4) Methanol Lung cancer

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Kinematic calibration method with high measurement efficiency and robust identification for hybrid machine tools

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Chinese Journal of Aeronautics 2024年第3期37卷 468-482页

作者： Liping WANG Mengyu LI Guang YU Weitao LI Xiangyu KONG State Key Laboratory of Tribology Department of Mechanical EngineeringTsinghua UniversityBeijing 100084China Beijing Key Laboratory of Precision/Ultra-precision manufacturing Equipment and Control Beijing 100084China

Geometric error is the main factor affecting the machining accuracy of hybrid machine *** calibration is an effective way to improve the geometric accuracy of hybrid machine *** necessity to measure both position and orientation at each pose,as well as the instability of identification in case of incomplete measurements,severely affects the application of traditional calibration *** this study,a kinematic calibration method with high measurement efficiency and robust identification is proposed to improve the kinematic accuracy of a five-axis hybrid machine ***,the configuration is introduced,and an error model is ***,by investigating the mechanism error characteristics,a measurement scheme that only requires tool centre point position error measurement and one alignment operation is ***,by analysing the effects of unmeasured degrees of freedom(DOFs)on other DOFs,an improved nonlinear least squares method based on virtual measurement values is proposed to achieve stable parameter identification in case of incomplete measurement,without introducing additional ***,the proposed calibration method is verified through simulations and *** proposed method can efficiently accomplish the kinematic calibration of the hybrid machine *** accuracy of the hybrid machine tool is significantly improved after calibration,satisfying actual aerospace machining requirements.

关键词： Hybrid machine tool Calibration Measurement scheme Improved nonlinear least squares method Virtual measurement values

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Thermal-force control ability under variation of electromagnetic stick structure parameters in RPECT

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Journal of Iron and Steel Research(International) 2024年第1期31卷 224-236页

作者： Ting-song Yang Wen-quan Sun Feng-shan Du An-rui He Quan Yang National engineering Research Center of Advanced Rolling and Intelligent manufacturing University of Science and Technology BeijingBeijing100083China Institute of engineering and Technology University of Science and Technology BeijingBeijing100083China College of mechanical engineering Yanshan UniversityQinhuangdao066004HebeiChina

Thermal-force driving of roll profile electromagnetic control technology(RPECT),which can be used to adjust the roll profile,can be affected by the sequential temperature rise between the electromagnetic stick(ES)and electromagnetic control *** to the limited space of ES and induction coil,the cross-sectional area of induction coil can be inevitably affected by changing the size of the ES induction zone,which can further change the energy input under the same electromagnetic parameters,the temperature rising effect and the bulging *** investigate this phenomenon,the effects of the radius of the induction zone on the thermal-force contribution ratio,the heating ability of ES and the temperature distribution were analyzed through an electromagnetic-thermal-structural finite element *** ensure that the results are applicable to RPECT,the thermal energy conversion ability and thermal-force roll crown control ability under different lengths of the induction zone were *** was found that whether the current density regulation mode or the current frequency regulation mode is adopted,the cases with 20 or 25 mm radius of the induction zone have the great thermal energy conversion ability and the good thermal-force roll crown control *** reasonable adjustment of the length of the induction zone can reduce the radius required for the maximum energy efficiency *** with the results of the simulation analysis,the optimization of ES based on the control ability maximization requirement is achieved,which provides the base for the design and configuration of ES in RPECT.

关键词： Roll profile electromagnetic control technology Electromagnetic stick Electromagnetic control roll Induction area Thermal-force driving

Research Progress on Bionic Water Strider Robots

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Journal of Bionic engineering 2024年第2期21卷 635-652页

作者： Jianhao Liu Mingjun Shen Ziqiang Ma Xinping Zhou School of mechanical Science and engineering Huazhong University of Science and TechnologyWuhan430074China State Key Laboratory of Intelligent manufacturing Equipment and Technology Huazhong University of Science and TechnologyWuhan430074China

Biological water striders have advantages such as flexible movement,low disturbance to the water surface,and low *** have developed a large number of biomimetic water strider robots based on their movement mechanism,which have broad application prospects in water quality testing,water surface reconnaissance,and *** article mainly reviews the research progress of biomimetic water strider ***,the biological and kinematic characteristics of water striders are outlined,and some mechanical parameters of biological water striders are *** basic equations of water strider movement are then ***,an overview is given of the past and current work on skating and jumping movements of biomimetic water strider robots based on surface tension and water pressure *** on the current research status of biomimetic water strider robots,the shortcomings of current research on biomimetic water striders are summarized,and the future development of biomimetic water strider robots is *** article provides new insights for the design of biomimetic water strider robots.

关键词： Bionics Water strider Robot Motion of robots on water surface

A Cyclic Constitutive Model Based on Crystal Plasticity for Body-Centered Cubic Cyclic Softening Metals

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Acta Mechanica Solida Sinica 2024年第1期37卷 33-42页

作者： Xuehong Ren Wenjie Zhao Shaopu Yang Guilin Wen State Key Laboratory of Advanced Design and manufacturing for Vehicle Body Hunan UniversityChangsha 410082China School of mechanical engineering Tianjin Sino-German University of Applied SciencesTianjin 300350China State Key Laboratory of mechanical Behavior in Traffic engineering Structure and System Safety Shijiazhuang Tiedao UniversityShijiazhuang 050043China

Under the framework of the small deformation crystal plasticity theory,a crystal plastic cyclic constitutive model for body-centered cubic(BCC)cyclic softening polycrystalline metals is *** constitutive model introduces the isotropic softening rule that includes two different mechanisms:namely softening under monotonic deformation and softening under cyclic deformation on each slip ***,a modified Armstrong-Frederick nonlinear kinematic hardening rule is *** appropriate explicit scale transition rule is selected to extend the single crystal constitutive model to the polycrystalline constitutive *** the model is used to predict the uniaxial and multiaxial ratcheting deformation of BCC axle steel EA4T to verify the rationality of the proposed *** simulation results indicate that the newly established crystal plasticity model can not only describe the cyclic softening characteristics of BCC axle steel EA4T well,but also reasonably describe the evolution laws of uniaxial ratcheting and nonproportional multiaxial ratcheting ***,the established crystal plastic cyclic constitutive model can reasonably predict the ratcheting behavior of BCC single crystal as well.

关键词： Crystal plasticity Constitutive model Softening Ratcheting

Multi-Stage Multidisciplinary Design Optimization Method for Enhancing Complete Artillery Internal Ballistic Firing Performance

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Computer Modeling in engineering & Sciences 2024年第7期140卷 793-819页

作者： Jipeng Xie Guolai Yang Liqun Wang Lei Li School of mechanical engineering Nanjing University of Science and TechnologyNanjing210094China School of Intelligent manufacturing Nanjing University of Science and Technology Zijin CollegeNanjing210023China

To enhance the comprehensive performance of artillery internal ballistics—encompassing power,accuracy,and service life—this study proposed a multi-stage multidisciplinary design optimization(MS-MDO)***,the comprehensive artillery internal ballistic dynamics(AIBD)model,based on propellant combustion,rotation band engraving,projectile axial motion,and rifling wear models,was established and *** model was systematically decomposed into subsystems from a system engineering *** study then detailed the MS-MDO methodology,which included Stage I(MDO stage)employing an improved collaborative optimization method for consistent design variables,and Stage II(Performance Optimization)focusing on the independent optimization of local design variables and performance *** methodology was applied to the AIBD *** demonstrated that the MS-MDO method in Stage I effectively reduced iteration and evaluation counts,thereby accelerating system-level ***,Stage II optimization markedly enhanced overall *** comprehensive evaluation results affirmed the effectiveness of the MS-MDO method.

关键词： Artillery internal ballistics dynamics multi-stage optimization multi-disciplinary design optimization collaborative optimization

Effect of linear friction welding process on microstructure evolution,mechanical properties and corrosion behavior of GH4169 superalloy

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Chinese Journal of Aeronautics 2024年第6期37卷 504-520页

作者： Yu SU Xiawei YANG Tingxi MENG Dong WU Rui XU Haiyu XU Wenya LI Shuo YIN State Key Laboratory of Solidification Processing School of Materials Science and EngineeringNorthwestern Polytechnical UniversityXi’an 710072China Department of mechanical Manufacturing&Biomedical EngineeringParsons BuildingTrinity College DublinThe University of DublinDublin 2Ireland

Linear Friction Welding(LFW)technology was used to realize the welding of GH4169 superalloy,and the effect of welding parameters on the microstructure,mechanical properties and corrosion behavior of the joint was *** results show that there is a positive correlation between the weld hardness and the tensile *** the gradual increase of heat input and welding pressure,the joint quality is gradually improved,but the heat affected zone is not significantly *** smaller the grain size of the weld,the higher the strength and plasticity of the *** the increase of the joint shortening amount,the corrosion resistance of the weld first gradually ***,when the shortening reaches a certain level,the corrosion resistance of the joint becomes little *** the increase of solution temperature,the corrosion current density increases and the polarization impedance *** higher the corrosion temperature,the worse the corrosion resistance of the *** is no significant correlation between the joint strength and the corrosion *** corrosion resistance of the joint can be enhanced without changing the joint mechanical properties by reducing the welding frequency and amplitude or increasing the welding pressure.

关键词： Linear FrictionWelding(LFW) GH4169 superalloy Microstructure mechanical properties Corrosion behavior