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Flexible pressure sensors with ultrahigh stress tolerance enabled by periodic microslits

Microsystems & Nanoengineering 2024年第1期10卷 301-311页

作者： Song Wang Chenying Wang Yifan Zhao Yujing Zhang Yaxin Zhang Xiangyue Xu Qijing Lin Kai Yao Yuheng Wang Feng Han Yu Sun Zhuangde Jiang State Key Laboratory for manufacturing systems engineering International Joint Laboratory for Micro/Nano Manufacturing and Measurement TechnologiesSchool of Mechanical EngineeringXi’an Jiaotong UniversityXi’anChina State Key Laboratory for manufacturing systems engineering International Joint Laboratory for Micro/Nano Manufacturing and Measurement TechnologiesSchool of Instrument Science and TechnologyXi’an Jiaotong UniversityXi’anChina The Faculty of Electrical engineering and Computer Science Ningbo UniversityNingboChina Department of Mechanical and industrial engineering University of TorontoTorontoCanada

Stress tolerance plays a vital role in ensuring the effectiveness of piezoresistive sensing films used in flexible pressure ***,existing methods for enhancing stress tolerance employ dome-shaped,wrinkle-shaped,and pyramidal-shaped microstructures in intricate molding and demolding processes,which introduce significant fabrication challenges and limit the sensing *** address these shortcomings,this paper presents periodic microslits in a sensing film made of multiwalled carbon nanotubes and polydimethylsiloxane to realize ultrahigh stress tolerance with a theoretical maximum of 2.477 MPa and a sensitivity of 18.092 kPa−*** periodic microslits permit extensive deformation under high pressure(e.g.,400 kPa)to widen the detection ***,the periodic microslits also enhance the sensitivity based on simultaneously exhibiting multiple synapses within the sensing interface and between the periodic sensing *** proposed solution is verified by experiments using sensors based on the microslit strategy for wind direction detection,robot movement sensing,and human health *** these experiments,vehicle load detection is achieved for ultrahigh pressure sensing under an ultrahigh pressure of over 400 kPa and a ratio of the contact area to the total area of 32.74%.The results indicate that the proposed microslit strategy can achieve ultrahigh stress tolerance while simplifying the fabrication complexity of preparing microstructure sensing films.

关键词： robot shaped stress

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High-Efficiency Dynamic Scanning Strategy for Powder Bed Fusion by Controlling Temperature Field of the Heat-Affected Zone

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Chinese Journal of Mechanical engineering 2024年第1期37卷 203-214页

作者： Xiaokang Huang Xiaoyong Tian Qi Zhong Shunwen He Cunbao Huo Yi Cao Zhiqiang Tong Dichen Li State Key Laboratory of manufacturing systems engineering Xi’an Jiaotong UniversityXian 710049China

Improvement of fabrication efficiency and part performance was the main challenge for the large-scale powder bed fusion(PBF)*** this study,a dynamic monitoring and feedback system of powder bed temperature field using an infrared thermal imager has been established and integrated into a four-laser PBF equipment with a working area of 2000 mm×2000 *** heat-affected zone(HAZ)temperature field has been controlled by adjusting the scanning speed ***,the relationship among spot size,HAZ temperature,and part performance has been *** fluctuation of the HAZ temperature in four-laser scanning areas was decreased from 30.85℃to 17.41℃.Thus,the consistency of the sintering performance of the produced large component has been *** on the controllable temperature field,a dynamically adjusting strategy for laser spot size was proposed,by which the fabrication efficiency was improved up to 65.38%.The current research results were of great significance to the further industrial applications of large-scale PBF equipment.

关键词： Powder bed fusion Efficiency Large-scale Spot size Heat-affected zone(HAZ)

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Vibration-assisted vat photopolymerization for pixelated-aliasing-free surface fabrication

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International Journal of Extreme manufacturing 2024年第3期6卷 440-456页

作者： Han Xu Renzhi Hu Shuai Chen Junhong Zhu Chi Zhou Yong Chen Center for Advanced manufacturing University of Southern CaliforniaLos AngelesCA 90007United States of America Daniel J.Epstein Department of industrial and systems engineering University of Southern CaliforniaLos AngelesCA 90089United States of America Department of Aerospace and Mechanical engineering University of Southern CaliforniaLos AngelesCA 90089United States of America Department of industrial and systems engineering University of BuffaloBuffaloNY 14260United States of America

Mask image projection-based vat photopolymerization(MIP-VPP)offers advantages like low cost,high resolution,and a wide material range,making it popular in industry and ***,MIP-VPP employing liquid crystal displays(LCDs)has gained traction,increasingly replacing digital micromirror devices,particularly among hobbyists and in educational settings,and is now beginning to be used in industrial ***,LCD-based MIP-VPPsuffers from pronounced pixelated aliasing arising from LCD’s discrete image pixels and itsdirect-contact configuration in MIP-VPP machines,leading to rough surfaces on the 3D-printed ***,we propose a vibration-assisted MIP-VPP method that utilizes a microscalevibration to uniformize the light intensity distribution of the LCD-based mask image on VPP’s building *** maintaining the same fabrication speed,our technique generates asmoother,non-pixelated mask image,reducing the roughness on flat surfaces and boundary segments of 3D-printed *** light intensity modeling and simulation,we derived an optimal vibration pattern for LCD mask images,subsequently validated by *** assessed the surface texture,boundary integrity,and dimensional accuracy of componentsproduced using the vibration-assisted *** notably smoother surfaces and improved boundary roughness enhance the printing quality of MIP-VPP,enabling its promisingapplications in sectors like the production of 3D-printed optical devices and others.

关键词： additive manufacturing vat photopolymerization piezo vibration sub-pixel resolution aliasing

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Interplay of laser power and pore characteristics in selective laser melting of ZK60 magnesium alloys:A study based on in-situ monitoring and image analysis

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Journal of Magnesium and Alloys 2024年第4期12卷 1346-1366页

作者： Weijie Xie Hau-Chung Man Chi-Wai Chan Department of industrial and systems engineering The Hong Kong Polytechnic UniversityHong KongChina School of Mechanical and Aerospace engineering Queen’s UniversityBelfast BT95AHUK Research Institute for Advanced manufacturing The Hong Kong Polytechnic UniversityHong KongChina

This study offers significant insights into the multi-physics phenomena of the SLM process and the subsequent porosity characteristics of ZK60 Magnesium(Mg)***-speed in-situ monitoring was employed to visualise process signals in real-time,elucidating the dynamics of melt pools and vapour plumes under varying laser power conditions specifically between 40 W and 60 *** morphological analysis was performed using Scanning-Electron Microscopy(SEM),demonstrating a critical correlation between laser power and pore *** laser power led to increased pore coverage,whereas a denser structure was observed at higher laser *** laser power influence on porosity was further confirmed via Optical Microscopy(OM)conducted on both top and cross-sectional surfaces of the *** increase in laser power resulted in a decrease in pore coverage and pore size,potentially leading to a denser printed part of Mg alloy.X-ray Computed Tomography(XCT)augmented these findings by providing a 3D volumetric representation of the sample internal structure,revealing an inverse relationship between laser power and overall pore *** laser power appeared to favour the formation of interconnected pores,while a reduction in interconnected pores and an increase in isolated pores were observed at higher *** interplay between melt pool size,vapour plume effects,and laser power was found to significantly influence the resulting porosity,indicating a need for effective management of these factors to optimise the SLM process of Mg alloys.

关键词： Selective laser melting(SLM) Magnesium(Mg)alloys Biodegradable implants Porosity In-situ monitoring

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Additive manufacturing of micropatterned functional surfaces:a review

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International Journal of Extreme manufacturing 2024年第4期6卷 86-114页

作者： Aditya Chivate Chi Zhou Department of industrial and systems engineering University at BuffaloThe State University of New YorkBuffaloNY 14260United States of America

Over the course of millions of years,nature has evolved to ensure survival and presents us with a myriad of functional surfaces and structures that can boast high efficiency,multifunctionality,and *** makes these surfaces particularly practical and effective is the intricate micropatterning that enables selective interactions with *** of these structures have been realized in the laboratory environment using numerous fabrication techniques by tailoring specific surface *** the available manufacturing methods,additive manufacturing(AM)has created opportunities for fabricating these structures as the complex architectures of the naturally occurring microstructures far exceed the traditional *** paper presents a concise overview of the fundamentals of such patterned microstructured surfaces,their fabrication techniques,and diverse applications.A comprehensive evaluation of micro fabrication methods is conducted,delving into their respective strengths and *** emphasis is placed on AM processes like inkjet printing and micro digital light projection printing due to the intrinsic advantages of these processes to additively fabricate high resolution structures with high fidelity and *** paper explores the various advancements in these processes in relation to their use in microfabrication and also presents the recent trends in applications like the fabrication of microlens arrays,microneedles,and tissue scaffolds.

关键词： additive manufacturing micropatterned surfaces drop-on-demand inkjet DLP printing

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Generating synthetic as-built additive manufacturing surface topography using progressive growing generative adversarial networks

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Friction 2024年第6期12卷 1283-1298页

作者： Junhyeon SEO Prahalada RAO Bart RAEYMAEKERS Department of Mechanical engineering Virginia TechBlacksburgVA 24061USA Grado Department of industrial and systems engineering Virginia TechBlacksburgVA 24061USA

Numerically generating synthetic surface topography that closely resembles the features and characteristics of experimental surface topography measurements reduces the need to perform these intricate and costly ***,existing algorithms to numerically generated surface topography are not well-suited to create the specific characteristics and geometric features of as-built surfaces that result from laser powder bed fusion(LPBF),such as partially melted metal particles,porosity,laser scan lines,and ***,we present a method to generate synthetic as-built LPBF surface topography maps using a progressively growing generative adversarial *** qualitatively and quantitatively demonstrate good agreement between synthetic and experimental as-built LPBF surface topography maps using areal and deterministic surface topography parameters,radially averaged power spectral density,and material ratio *** ability to accurately generate synthetic as-built LPBF surface topography maps reduces the experimental burden of performing a large number of surface topography ***,it facilitates combining experimental measurements with synthetic surface topography maps to create large data-sets that facilitate,*** as-built surface topography to LPBF process parameters,or implementing digital surface twins to monitor complex end-use LPBF parts,amongst other applications.

关键词： additive manufacturing surface topography synthetic surface topography generative adversarial networks

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Review on the state-of-the-art and challenges in the MgB_(2)component manufacturing for superconducting applications

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Superconductivity 2024年第1期9卷 50-64页

作者： Fabiano Carvalho de Castro Sene Department of industrial and systems engineering University of TennesseeKnoxvilleUnited States

Since the discovery of MgB_(2)as a superconductor,several research groups worldwide have studied the superconducting mechanisms due to the dual gap nature of MgB_(2),as well as attempted to produce such a compound in wires,tapes,bulks,and thin films for a plethora of *** MgB_(2)carries the promise of replacing Niobium‐based superconductors in low‐field applications,less‐than‐desirable performance and in‐operation stability has slowed down such a *** the properties and nature of the superconductivity of MgB_(2)are fairly known,the reproduction of its properties at manufacturing scales remains an unsolved ***,this manuscript presents a systematic review on fundamental properties,phase formation,growth kinetics,and superconducting properties of MgB_(2)‐based components such as multi‐and mono‐core wires,bulks,and thin ***,challenges,and shortcomings are utilized in consolidating research questions and directions pertaining to the manufacturing of MgB_(2)superconducting ***,we evaluate the technological readiness of MgB_(2)‐based devices for applications in fusion energy systems.

关键词： MgB_(2) Superconductor manufacturing Technology readiness Review Low‐Field applications

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Intelligent smelting process,management system:Efficient and intelligent management strategy by incorporating large language model

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Frontiers of engineering Management 2024年第3期11卷 396-412页

作者： Tianjie FU Shimin LIU Peiyu LI The School of Mechanical engineering Zhejiang UniversityHangzhou 310058China Department of industrial and systems engineering The Hong Kong Polytechnic UniversityHong KongChina State Key Laboratory of Ultra-precision Machining Technology Department of Industrial Systems and EngineeringThe Hong Kong Polytechnic UniversityHong KongChina

In the steelmaking industry,enhancing production cost-effectiveness and operational efficiency requires the integration of intelligent systems to support production ***,effectively integrating various production modules is crucial to enable collaborative operations throughout the entire production chain,reducing management costs and *** paper proposes,for the first time,the integration of Vision-Language Model(VLM)and Large Language Model(LLM)technologies in the steel manufacturing domain,creating a novel steelmaking process management *** system facilitates data collection,analysis,visualization,and intelligent dialogue for the steelmaking *** VLM module provides textual descriptions for slab defect detection,while LLM technology supports the analysis of production data and intelligent *** feasibility,superiority,and effectiveness of the system are demonstrated through production data and comparative *** system has significantly lowered costs and enhanced operational understanding,marking a critical step toward intelligent and cost-effective management in the steelmaking domain.

关键词： smelting steel process management large language models intelligent Q&A ChatGPT

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Development of a Novel Noise Reduction Algorithm for Smart Checkout RFID System in Retail Stores

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Computers, Materials & Continua 2024年第7期80卷 1277-1304页

作者： Shazielya Shamsul Mohammed A.H.Ali Salwa Hanim Abdul-Rashid Atef M.Ghaleb Fahad M.Alqahtani Department of Mechanical engineering Faculty of EngineeringUniversiti MalayaKuala Lumpur50603Malaysia Centre for Sustainable and Smart manufacturing(CSSM) Faculty of EngineeringUniversiti MalayaKuala Lumpur50603Malaysia Department of industrial engineering College of EngineeringAlfaisal UniversityRiyadh11533Saudi Arabia Department of industrial engineering College of EngineeringKing Saud UniversityP.O.Box 800Riyadh11421Saudi Arabia

This paper presents a smart checkout system designed to mitigate the issues of noise and errors present in the existing barcode and RFID-based systems used at retail stores’checkout *** is achieved by integrating a novel AI algorithm,called Improved Laser Simulator Logic(ILSL)into the RFID *** enhanced RFID system was able to improve the accuracy of item identification,reduce noise interference,and streamline the overall checkout *** potential of the systemfor noise detection and elimination was initially investigated through a simulation study usingMATLAB and ILSL ***,it was deployed in a small-scale environment to validate its real-world *** show that RFID with the proposed new algorithm ILSL and AI basket is capable of accurately detecting the related itemswhile eliminating noise originating fromunrelated objects,achieving an accuracy rate of 88%.

关键词： Smart checkout system RFID technology improved laser simulator logic(ILSL) reduce noise checkout process

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3D printing for ultra-precision machining:current status,opportunities,and future perspectives

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Frontiers of Mechanical engineering 2024年第4期19卷 1-28页

作者： Tao HE Wai Sze YIP Edward Hengzhou YAN Jiuxing TANG Muhammad REHAN Long TENG Chi Ho WONG Linhe SUN Baolong ZHANG Feng GUO Shaohe ZHANG Suet TO State Key Laboratory of Ultra-precision Machining Technology Department of Industrial and Systems EngineeringThe Hong Kong Polytechnic UniversityHong KongChina Department of industrial and systems engineering The Hong Kong Polytechnic UniversityHong KongChina Department of Physics The Hong Kong University of Science and TechnologyHong KongChina School of Geosciences and Info-Physics Central South UniversityChangsha 410083China

Additive manufacturing,particularly 3D printing,has revolutionized the manufacturing industry by allowing the production of complex and intricate parts at a lower cost and with greater ***,3D-printed parts frequently require post-processing or integration with other machining technologies to achieve the desired surface finish,accuracy,and mechanical ***-precision machining(UPM)is a potential machining technology that addresses these challenges by enabling high surface quality,accuracy,and repeatability in 3D-printed *** study provides an overview of the current state of UPM for 3D printing,including the current UPM and 3D printing stages,and the application of UPM to 3D *** the presentation of current stage perspectives,this study presents a detailed discussion of the benefits of combining UPM with 3D printing and the opportunities for leveraging UPM on 3D printing or supporting each *** particular,future opportunities focus on cutting tools manufactured via 3D printing for UPM,UPM of 3D-printed components for real-world applications,and post-machining of 3D-printed ***,future prospects for integrating the two advanced manufacturing technologies into potential industries are *** study concludes that UPM is a promising technology for 3D-printed components,exhibiting the potential to improve the functionality and performance of 3D-printed products in various *** also discusses how UPM and 3D printing can complement each other.

关键词： ultra-precision machining 3D printing additive manufacturing future perspectives start-of-the-art-review

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