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Advancing respirable coal mine dust source apportionment:a preliminary laboratory exploration of optical microscopy as a novel monitoring tool

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International Journal of Coal Science & Technology 2024年第2期11卷 222-233页

作者： Nestor Santa Emily Sarver department of mining and Minerals engineering Virginia TechBlacksburgVA 24061USA

Exposure to respirable coal mine dust(RCMD)can cause chronic and debilitating lung ***-time monitoring capabilities are sought which can enable a better understanding of dust components and *** many underground mines,RCMD includes three primary components which can be loosely associated with three major dust sources:coal dust from the coal seam itself,silicates from the surrounding rock strata,and carbonates from the inert‘rock dust’products that are applied to mitigate explosion hazards.A monitor which can reliably partition RCMD between these three components could thus allow source *** tracking silicates,specifically,could be valuable since the most serious health risks are typically associated with this component-particularly if abundant in crystalline *** a monitoring concept based on field microscopy,and following up on prior research using polarized light,the aim of the current study was to build and test a model to classify respirable-sized particles as either coal,silicates,or *** model development,composite dust samples were generated in the laboratory by successively depositing dust from high-purity materials onto a sticky transparent substrate,and imaging after each deposition event such that the identity of each particle was known a *** testing followed a similar approach,except that real geologic materials were used as the source for each dust *** showed that the model had an overall accuracy of 86.5%,indicating that a field-microscopy based moni-tor could support RCMD source apportionment and silicates tracking in some coal mines.

关键词： Polarized light microscopy Image processing Dust monitoring Respirable silica Coal mining

Challenges and opportunities in the production of magnesium parts by directed energy deposition processes

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Journal of Magnesium and Alloys 2024年第5期12卷 1663-1686页

作者： Gürel Cama Ali Günen Iskenderun Technical University Faculty of Engineering and Natural SciencesDepartment of Mechanical Engineering31200˙Iskenderun-HatayTurkey Iskenderun Technical University Faculty of Engineering and Natural SciencesDepartment of Metallurgy and Materials Engineering31200 Iskenderun-HatayTurkey

Mg-alloys have gained considerable attention in recent years for their outstanding properties such as lightweight,high specific strength,and corrosion resistance,making them attractive for applications in medical,aerospace,automotive,and other transport ***,their widespread application is hindered by their low formability at room temperature due to limited slip *** Mg-alloys have low mechanical properties due to the presence of casting defects such as porosity and anisotropy in addition to the high *** casting methods benefit from established process optimization techniques for these problems,additive manufacturing methods are increasingly replacing casting methods in Mg alloys as they provide more precise control over the microstructure and allow specific grain orientations,potentially enabling easier optimization of anisotropy properties in certain *** metal additive manufacturing(MAM)technology also results in some manufacturing defects such as inhomogeneous microstructural evolution and porosity and additively manufactured Mg alloy parts exhibit lower properties than the wrought parts,they in general exhibit superior properties than the cast ***,MAM is a promising technique to produce Mg alloy *** energy deposition processes,particularly wire arc directed energy deposition(WA-DED),have emerged as an advantageous additive manufacturing(AM)technique for metallic materials including magnesium alloys,offering advantages such as high deposition rates,improved material efficiency,and reduced production costs compared to subtractive ***,the inherent challenges associated with magnesium,such as its high reactivity and susceptibility to oxidation,pose unique hurdles in the application of this *** review paper delves into the progress made in the application of DED technology to Mg-alloys,its challenges,and ***,the predominant imperfections,notably inhomo

关键词： Additive manufacturing DED processes Arc-DED Wire arc additive manufacturing(WAAM) 3-D printing High deposition rate

Preparation of Fe-As alloys by mechanical alloying and vacuum hot-pressed sintering:microstructure evolution,mechanical properties,and mechanisms

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Rare Metals 2024年第8期43卷 3876-3892页

作者： Fei Chai Fei-Ping Zhao Zhan Hu Shi-Yi Wen Ben-Hammouda Samia Ze-Lin Fu Xin-Ting Lai Yan-Jie Liang Xiao-Bo Min Li-Yuan Chai School of metallurgy and Environment Central South University Chinese National engineering Research Center for Control & Treatment of Heavy Metal Pollution Institute of Environmental EngineeringCentral South University State Key Laboratory of Powder metallurgy Central South University department of Building Civiland Environmental Engineering Concordia University

Arsenic materials have attracted great attention due to their unique ***,research concerning iron-arsenic（Fe-As） alloys is very scarce due to the volatility of As at low temperature and the high melting point of ***,a new Fe-As alloy was obtained by mechanical alloying（MA） followed by vacuum hot-pressed sintering（VHPS）.Moreover,a systematic study was carried out on the microstructural evolution,phase composition,leaching toxicity of As,and physical and mechanical properties of Fe-As alloys with varying weight fractions of As（20%,25%,30%,35%,45%,55%,65%,and 75%）.The results showed that pre-alloyed metallic powders（PAMPs） have a fine grain size and specific supersaturated solid solution after MA,which could effectively improve the mechanical properties of Fe-As alloys by VHPS.A high density(> 7.350 g·cm-3),low toxicity,and excellent mechanical properties could be obtained for FeAs alloys sintered via VHPS by adding an appropriate amount of As,which is more valuable than commercial Fe-As *** Fe-25% As alloy with low toxicity and a relatively high density(7.635 g·cm-3) provides an ultra-high compressive strength（1989.19 MPa）,while the Fe-65% As alloy owns the maximum Vickers hardness（HVo.5 899.41）.After leaching by the toxicity characteristic leaching procedure（TCLP）,these alloys could still maintain good mechanical performance,and the strengthening mechanisms of Fe-As alloys before and after leaching were *** in the grain size,micro structure,and phase distribution induced significant differences in the compressive strength and hardness.

关键词： Mechanical alloying Vacuum hot-pressed sintering High-pressure Arsenic–iron alloys Mechanical properties

Rapid prediction of flow and concentration fields in solid-liquid suspensions of slurry electrolysis tanks

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International Journal of Minerals,metallurgy and Materials 2024年第9期31卷 2006-2016页

作者： Tingting Lu Kang Li Hongliang Zhao Wei Wang Zhenhao Zhou Xiaoyi Cai Fengqin Liu State Key Laboratory of Advanced metallurgy University of Science and Technology BeijingBeijing 100083China State Key Laboratory of Intelligent Optimized Manufacturing in mining&metallurgy Process Beijing 102628China School of Materials Science and engineering Lanzhou University of TechnologyLanzhou 730050China School of Metallurgical and Ecological engineering University of Science and Technology BeijingBeijing 100083China

Slurry electrolysis(SE),as a hydrometallurgical process,has the characteristic of a multitank series connection,which leads to various stirring conditions and a complex solid suspension *** computational fluid dynamics(CFD),which requires high computing resources,and a combination with machine learning was proposed to construct a rapid prediction model for the liquid flow and solid concentration fields in a SE *** scientific selection of calculation samples via orthogonal experiments,a comprehensive dataset covering a wide range of conditions was established while effectively reducing the number of simulations and providing reasonable weights for each ***,a prediction model of the SE tank was constructed using the K-nearest neighbor *** results show that with the increase in levels of orthogonal experiments,the prediction accuracy of the model improved *** model established with four factors and nine levels can accurately predict the flow and concentration fields,and the regression coefficients of average velocity and solid concentration were 0.926 and 0.937,*** with traditional CFD,the response time of field information prediction in this model was reduced from 75 h to 20 s,which solves the problem of serious lag in CFD applied alone to actual production and meets real-time production control requirements.

关键词： slurry electrolysis solid-liquid suspension computational fluid dynamics K-nearest neighbor algorithm rapid prediction

Study on creep deformation and energy development of underground surrounding rock under four‐dimensional support

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Deep Underground Science and engineering 2024年第1期3卷 25-38页

作者： Zhanguo Ma Junyu Sun Peng Gong Pengfei Yan Nan Cui Ruichong Zhang School of Mechanics and Civil engineering China University of Mining and TechnologyXuzhouChina State Key Laboratory of Intelligent Construction and Healthy Operation and Maintenance of Deep Underground engineering China University of Mining and TechnologyXuzhouChina department of mining engineering Colorado School of MinesGoldenUSA

There is an urgent need to develop optimal solutions for deformation control of deep high‐stress roadways,one of the critical problems in underground *** previously proposed four‐dimensional support(hereinafter 4D support),as a new support technology,can set the roadway surrounding rock under three‐dimensional pressure in the new balanced structure,and prevent instability of surrounding rock in underground ***,the influence of roadway depth and creep deformation on the surrounding rock supported by 4D support is still *** study investigated the influence of roadway depth and creep deformation time on the instability of surrounding rock by analyzing the energy *** elastic strain energy was analyzed using the program redeveloped in *** numerical simulation results indicate that the combined support mode of 4D roof supports and conventional side supports is highly applicable to the stability control of surrounding rock with a roadway depth exceeding 520 *** the increase of roadway depth,4D support can effectively restrain the area and depth of plastic deformation in the surrounding ***,4D support limits the accumulation range and rate of elastic strain energy as the creep deformation time increases.4D support can effectively reduce the plastic deformation of roadway surrounding rock and maintain the stability for a long deformation period of 6 *** confirmed by in situ monitoring results,4D support is more effective for the long‐term stability control of surrounding rock than conventional support.

关键词： coal mines elastic strain energy four‐dimensional support large roadway depth long‐term stability control plastic deformation surrounding rock

Numerical modelling of post-failure behaviors of coal specimens

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Journal of Rock Mechanics and Geotechnical engineering 2024年第2期16卷 514-531页

作者： Ajeet Yadav Bhaskara Behera Gauri Shankar Prasad Singh Sanjay Kumar Sharma department of mining engineering Indian Institute of Technology(Banaras Hindu University)VaranasiUttar Pradesh221005India

A modelling approach consisting of best-fit relations to estimate the post-yield strength parameters is presented for simulating post-peak behavior beyond the point of residual strength of coal pillars having different w/h *** model was developed based on back-analysis of the complete stress-strain behavior of specimens belonging to six different Indian coal seams with different w/h ratios of 0.5 *** was found that the simultaneous degradation of the cohesion and friction angle of the Mohr-Coulomb rock material characterizes the post-peak strength behavior of the *** resulting expressions are simplistic as they require parameters that can be easily determined using uniaxial and triaxial compression ***,the developed model was validated by simulating the triaxial tests of coal specimens with different sizes under varying confining stresses and comparing its findings with the published test *** study showed that its implementation in the numerical model could reproduce laboratory-observed mechanical response,deformation behavior,and failure mechanism very closely.

关键词： Strain softening Dilatancy Interface Shape effect Residual strength

Mechanical properties and energy evolutions of burst-prone coal samples with holes and fillings

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International Journal of Coal Science & Technology 2024年第3期11卷 176-189页

作者： Yukai Fu Yongzheng Wu Junchen Li Penghe Zhou Zhuoyue Sun Jie He CCTEG Coal mining Research Institute Beijing100013China Coal mining and Designing department Tiandi Science and Technology Co.Ltd.Beijing100013China Coal mining and Designing Branch China Coal Research InstituteBeijing100013China Resource engineering department China University of Mining and TechnologyBeijing100083China

During the mining process of impact-prone coal seams,drilling pressure relief can reduce the impact propensity of the coal seam,but it also reduces the integrity and strength of the coal mass at the side of the ***,studying the mechanical properties and energy evolution rules of coal samples containing holes and filled structures has certain practical significance for achieving coordinated control of coal mine rockburst disasters and the stability of roadway surrounding *** achieve this aim,seven types of burst-prone coal samples were prepared and subject to uniaxial compression experiments with the aid of a TAW-3000 electro-hydraulic servo testing ***,the stress–strain curves,acoustic emission signals,DIC strain fields and other data were collected during the ***,the failure modes and energy evolutions of samples with varying drilled hole sizes and filling materials were *** results show that the indexes related to burst propensity of the drilled coal samples decline to some extent compared with those of the intact one,and the decline is positively corelated to the diameter of the drilled *** hole filling,the strain concentration degree around the drilled hole is lowered to a certain degree,and polyurethane filling has a more remarkable effect than cement ***,hole filling can enhance the strength and deformation resistance of *** drilling can accelerate the release of accumulated elastic strain energy,turning the acoustic emission events from low-frequency and high-energy ones to high-frequency and low-energy ones,whereas hole filling can reduce the intensity of energy *** experimental results and theoretical derivation demonstrate that hole filling promotes coal deformability and strength mainly by weakening stress concentration surrounding the drilled ***,the fillings can achieve a better filling effect if their elastic modulus and Poisson’s ratio are closer

关键词： Rock mechanics Coal Mechanical properties Hole filling Energy evolution

High-resolution photogrammetry to measure physical aperture of two separated rock fracture surfaces

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Journal of Rock Mechanics and Geotechnical engineering 2024年第8期16卷 2922-2934页

作者： Masoud Torkan Mateusz Janiszewski Lauri Uotinen Alireza Baghbanan Mikael Rinne department of Civil engineering Aalto UniversityEspooFinland department of mining engineering Isfahan University of TechnologyIsfahanIran

Photogrammetry,reconstructing three-dimensional(3D)models from overlapping two-dimensional(2D)photos,finds application in rock mechanics and rock engineering to extract geometrical details of reconstructed objects,for example rock *** properties are important for determining the mechanical stability,permeability,strength,and shear behavior of the rock *** can be used to reconstruct detailed 3D models of two separated rock fracture surfaces to characterize fracture roughness and physical aperture,which controls the fluid flow,hydromechanical and shear behavior of the rock *** research aimed to determine the optimal number of scale bars required to produce high-precision 3D models of a fracture surface.A workflow has been developed to define the physical aperture of a fracture using *** blocks of Kuru granite(25 cm×25 cm×10 cm)with an artificially induced fracture,were *** scaling 3D models,321 markers were used as ground control points(GCPs)with predefined distances on each *** the samples were wellmatched in their original positions,the entire block was *** data of the GCPs were extracted from the 3D model of the *** half was surveyed separately and georeferenced by GCPs and merged into the same coordinate *** fracture surfaces were extracted from the 3D models and the vertical distance between the two surfaces was digitally calculated as physical *** assessment of the photogrammetric reconstruction showed a 20-30 mm digital control distance accuracy when compared to known distances defined between *** attain this accuracy,the study found that at least 200 scale bars were ***,photogrammetry was employed to measure changes in aperture under normal *** results obtained from this approach were found to be in good agreement with those obtained using linear variable displacement transducers(LVDTs),with differences ran

关键词： Photogrammetry Physical aperture Rock fracture Predefined distances Markers

Applying the Protective Mn-Co-La_(2)O_(3)Coating on Crofer 22 APU Ferritic Stainless Steel Used as Solid Oxide Fuel Cell Interconnects

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Acta Metallurgica Sinica(English Letters) 2024年第5期37卷 872-888页

作者： Farhad Mohsenifar Hadi Ebrahimifar Ahmad Irannejad department of Materials engineering and metallurgy Faculty of EngineeringShahid Bahonar University of KermanKermanIran Mechanical engineering department Faculty of EngineeringHigher Education Complex of Bam76615-314BamIran department of Materials engineering Faculty of Mechanical and Materials EngineeringGraduate University of Advanced TechnologyKerman ***Iran

This research studies the effect of Mn-Co-La_(2)O_(3) coating synthesized by the electrodeposition method on the oxidation resistance and electrical conductivity of the Crofer 22 APU stainless steel interconnect plates in solid oxide fuel *** test samples were characterized by a field emission scanning electron microscope(FESEM)equipped with energy dispersive spectroscopy(EDS),X-ray diffraction(XRD),and X-ray photoelectron spectroscopy(XPS).The oxidation kinetics of the coated and uncoated samples were studied by tracking their weight changes over time at 800°C,showing that the oxidation mechanism for all samples follows the parabolic *** oxidation rate constant(k_(p))values of the coated sample compared with that of the uncoated one indicated a reduction in the oxidation rate of the steel substrate in the presence of the Mn-Co-La_(2)O_(3) *** examination of the cross-section of different samples after the isothermal oxidation for 500 h at 800°C exhibited that applying the composite coating leads to a decrease in the thickness of the chromia layer formed on the steel ***,under these conditions,the area-specific resistance(ASR)of the coated sample(13.11 mΩcm^(2))is significantly lower than that of the uncoated one(41.45 mΩcm^(2)).

关键词： Area specific resistance Oxidation Fuel cell Composite coating