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Development of anti-corrosive coating on AZ31 Mg alloy modified by MOF/LDH/PEO hybrids

Journal of Magnesium and Alloys 2024年第2期12卷 586-607页

作者： Muhammad Ali Khan Ananda Repycha Safira Mohammad Aadil Mosab Kaseem corrosion and electrochemistry Laboratory Department of Nanotechnology and Advanced Materials EngineeringSejong UniversitySeoul 05006Republic of Korea

The self-assembly of hybrid inorganic-organic materials on stationary platforms plays a critical role in improving their structural stability and wide *** this work,a novel two-step hydrothermal approach is proposed for synthesizing stable and advanced hybrid coatings on metal-oxide platforms through the surface modification of layered double hydroxide(LDH)films using novel metal-organic frameworks(MOFs).Initially,Mg-Al LDH nanocontainers,grown on a magnesium oxide layer produced through plasma electrolytic oxidation(PEO)of AZ31 Mg alloy substrate,were intercalated with cobalt via an oxidation route,providing the metallic coordination center for the MOF *** the subsequent step,a pioneering technique is introduced,utilizing tryptophan as the organic linker for the first time at a pH of *** self-assembly of cobalt-tryptophan complex,driven by the strong bonding between electrophilic sites of monomers and nucleophilic sites,facilitated the formation of a MOF network having a cloud-like structure on the surface of MgAl LDH's *** resulting MOF-LDH encapsulation containers demonstrate exceptional electrochemical stability when exposed to a 3.5 wt.%NaCl solution,surpassing the performance of PEO and pure LDH *** enhanced stability is attributed to the development of a dense top layer and a stable composition within the self-assembled MOF,effectively sealing flaws and preventing the infiltration of corrosive ions into the underlying metallic *** formation mechanism of MOFs on LDH galleries is investigated using density functional theory calculations.

关键词： Mg alloy Layered double hydroxide Metal-organic frameworks corrosion DFT

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Surface growth of novel MOFs on AZ31 Mg alloy coated via plasma electrolytic oxidation for enhanced corrosion protection and photocatalytic performance

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Journal of Magnesium and Alloys 2024年第6期12卷 2413-2432页

作者： Ananda Repycha Safira Arash Fattah-alhosseini Mosab Kaseem corrosion and electrochemistry Laboratory Department of Nanotechnology and Advanced Materials EngineeringSejong UniversitySeoul 05006Republic of Korea department of Materials Engineering Faculty of EngineeringBu-Ali Sina UniversityHamedanIran

In the pursuit of multifunctional coatings,the controlled growth of materials on stationary platforms holds paramount importance for achieving superior corrosion protection and optimal photocatalytic *** study introduces a cutting-edge approach,intertwining bifunctional metal-organic frameworks(MOFs)seamlessly into defective MgO layers produced by the anodic oxidation of AZ31 *** metallic oxides of Zn,Sn,and V take center stage as metallic sources for MOF formation,complemented by the organic prowess of L-Tryptophan as anα-amino acid *** the electronic structure of metallic oxides reacting with tryptophan molecules,controlled morphologies with distinct characteristics are induced on the defective surface of the MgO layer,enabling the precise modulation of surface *** hybrid composite demonstrates an adaptive microstructure in diverse aqueous environments,offering dual functionality with electrochemical stability and visible light photocatalytic activity for crystal violet *** the samples,the SnOF complex exhibited remarkable electrochemical stability with a low corrosion current density of 7.50×10^(−10)A·cm^(−2),along with a 94.56%degradation efficiency after 90 min under visible light *** VOF complex,under similar visible light conditions,demonstrated exceptional performance with a higher degradation efficiency of 97.79%and excellent electrochemical stability characterized by a corrosion current density of 3.26×10^(−9)A·cm^(−2).Additionally,Density Functional Theory(DFT)computations shed light on the basic bonding patterns between MOFs and inorganic components,providing electronic understanding of their electrochemical and photocatalytic activities.

关键词： Electrochemical stability Defective layer Metal-organic framework Photocatalytic activity DFT

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Innovative approach to boosting the chemical stability of AZ31 magnesium alloy using polymer-modified hybrid metal oxides

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Journal of Magnesium and Alloys 2024年第3期12卷 1068-1081页

作者： Mosab Kaseem Ananda Repycha Safira Mohammad Aadil Tehseen Zehra Muhammad Ali Khan Arash Fattah-alhosseini corrosion and electrochemistry Laboratory Department of Nanotechnology and Advanced Materials EngineeringSejong UniversitySeoul 05006Republic of Korea department of Materials Engineering Bu-Ali Sina UniversityHamedan 65178-38695Iran

Meeting the demands of complex and advanced applications requires the development of high-performance hybrid materials with unique ***,the integration of polymeric frameworks with MgO/WO_(3) composite layers faces challenges due to the lack of understanding of the formation mechanism and the challenge of determining the impact of self-assembled architecture on anticorrosive *** this study,we aimed to enhance the corrosion resistance of the MgO layer produced by plasma electrolysis(PE)of AZ31 Mg alloy by incorporating WO_(3) with partially phosphorated poly(vinyl alcohol)(PPVA).Two types of porous MgO layers were produced using the PE process with an alkaline-phosphate electrolyte,one with and one without WO_(3) nanoparticles,which were subsequently immersed in an aqueous solution of *** PPVA into the WO_(3)-MgO layer resulted in hybrids being deposited in a fragmented manner,creating a“laminar reef-like structure”that sealed most of the structural defects in the *** PPVA-sealed WO_(3)-based coating exhibited superior corrosion resistance compared to the other *** analyses were employed to explore the mechanism underlying the formation of PPVA/WO_(3) hybrids on the MgO *** findings suggest that PPVA-WO_(3)-MgO hybrid coatings can potentially improve corrosion resistance in various fields.

关键词： Plasma electrolysis Poly(vinyl alcohol) Tungsten trioxide Sealing corrosion DFT.

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Enhanced electrochemical and photocatalytic performance achieved through dual incorporation of SnO_(2)and WO_(3)nanoparticles into LDH layer fabricated on PEO-coated AZ31 Mg alloy

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Journal of Magnesium and Alloys 2024年第5期12卷 1880-1898页

作者： Muhammad Ali Khan Ananda Repycha Safira Mosab Kaseem Arash Fattah-alhosseini corrosion and electrochemistry Laboratory Department of Nanotechnology and Advanced Materials EngineeringSejong UniversitySeoul 05006Republic of Korea department of Materials Engineering Faculty of EngineeringBu-Ali Sina UniversityHamedanIran

This study explores the potential of LDH flakes decorated with metallic oxide nanoparticles to function as both anti-corrosion barriers against chloride anions and heterogeneous photocatalysts for tetracycline degradation under visible *** process involves modifying the primarily MgO-based inorganic porous film by growing a MgFe LDH film,followed by the individual and dual incorporation of SnO_(2)and WO_(3)*** dual incorporation of these nanoparticles into the LDH matrix leads to synergistic interactions,effectively sealing pre-existing defects within LDH flakes and facilitating the in-situ formation of catalytic sites through oxidation and the induction of surface oxygen vacancy defects,which synergistically contribute to the enhancement of both electrochemical and photocatalytic *** enhanced electrochemical stability is reflected in a significant reduction in corrosion current density by 4 orders of magnitude compared to unmodified porous ***,the decorated film demonstrates sustained photocatalytic functionality,achieving significant degradation(95.5%)of tetracycline within two *** study presents a novel approach,highlighting the dual effectiveness of LDHs decorated by dual metal oxides as an anti-corrosive agent and photocatalyst,with promising implications for environmental remediation and wastewater purification.

关键词： Porous film LDH film Anti corrosive Photocatalysis Oxygen vacancy Tetracycline

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Novel interface engineering of LDH-based materials on Mg alloy for efficient photocatalytic systems considering the geometrical linearity of condensed phosphates

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Journal of Magnesium and Alloys 2024年第1期12卷 267-280页

作者： Mosab Kaseem Ananda Repycha Safira Arash Fattah-alhosseini department of Nanotechnology and Advanced Materials Engineering Corrosion and Electrochemistry LaboratorySejong UniversitySeoul 05006Republic of Korea department of Materials Engineering Bu-Ali Sina UniversityHamedan 65178-38695Iran

This study presents a facile and rapid method for synthesizing novel Layered Double Hydroxide(LDH)nanoflakes,exploring their application as a photocatalyst,and investigating the influence of condensed phosphates'geometric linearity on their photocatalytic ***,the Mg O film,obtained by plasma electrolysis of AZ31 Mg alloys,was modified by growing an LDH film,which was further functionalized using cyclic sodium hexametaphosphate(CP)and linear sodium tripolyphosphate(LP).CP acted as an enhancer for flake spacing within the LDH structure,while LP changed flake dispersion and ***,CP@LDH demonstrated exceptional efficiency in heterogeneous photocatalysis,effectively degrading organic dyes like Methylene blue(MB),Congo red(CR),and Methyl orange(MO).The unique cyclic structure of CP likely enhances surface reactions and improves the catalyst's interaction with dye ***,the condensed phosphate structure contributes to a higher surface area and reactivity in CP@LDH,leading to its superior photocatalytic performance compared to LP@***,LP@LDH demonstrated notable degradation efficiencies of 93.02%,92.89%,and 88.81%for MB,MO,and CR respectively,over a 40 min *** highest degradation efficiencies were observed in the case of the CP@LDH sample,reporting 99.99%for MB,98.88%for CR,and 99.70%for *** underscores the potential of CP@LDH as a highly effective photocatalyst for organic dye degradation,offering promising prospects for environmental remediation and water detoxification applications.

关键词： Plasma electrolysis Layered Double Hydroxide Condensed phosphates Adsorption capacity Photocatalytic efficiency

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Recent advances in flat sheet mixed matrix membrane modified by Mg-based layered double hydroxides(LDHs)for salt and organic compound separations

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Journal of Magnesium and Alloys 2024年第6期12卷 2182-2200页

作者： Payam Veisi Arash Fattah-alhosseini Mosab Kaseem department of Materials Engineering Faculty of EngineeringBu-Ali Sina UniversityHamedanIran corrosion and electrochemistry Laboratory Department of Nanotechnology and Advanced Materials EngineeringSejong UniversitySeoul 05006Republic of Korea

Magnesium(Mg)is a widely used and attractive metal,known for its unique physical and chemical properties,and it has been employed in the manufacture of many practical *** Double Hydroxides(LDHs),particularly Mg-based LDHs,rank among the most prevalent two-dimensional materials utilized in separation processes,which include adsorption,extraction,and membrane *** high popularity of Mg-based LDHs in separation applications can be attributed to their properties,such as excellent hydrophilicity,high surface area,ion exchangeability,and adjustable interlayer ***,polymer membranes play a pivotal role in semi-industrial and industrial separation ***,the development of polymer membranes and the mitigation of their limitations have emerged as compelling topics for *** methods exist to enhance the separation performance and anti-fouling properties of polymer *** these,incorporating additives into the membrane polymer matrix stands out as a cost-effective,straightforward,readily available,and efficient *** use of Mg-based LDHs,either in combination with other materials or as a standalone additive in the polymer membrane matrix,represents a promising strategy to bolster the separation and anti-fouling efficacy of flat sheet mixed matrix polymer *** review highlights Mg-based LDHs as high-potential additives designed to refine flat sheet mixed matrix polymer membranes for applications in wastewater treatment and brackish water desalination.

关键词： Mg-based layered double hydroxides(LDHs) Mixed matrix membrane Polymeric membrane Water and wastewater treatment Brackishwater desalination

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Advancing oxygen separation:insights from experimental and computational analysis of La_(0.7)Ca_(0.3)Co_(0.3)Fe_(0.6)M_(0.1)O_(3-δ)(M=Cu,Zn)oxygen transport membranes

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Frontiers of Chemical Science and Engineering 2024年第6期18卷 17-29页

作者： Guoxing Chen Wenmei Liu Marc Widenmeyer Xiao Yu Zhijun Zhao Songhak Yoon Ruijuan Yan Wenjie Xie Armin Feldhoff Gert Homm Emanuel Ionescu Maria Fyta Anke Weidenkaff Fraunhofer Research Institution for Materials Recycling and Resource Strategies IWKS Alzenau 63755Germany electrochemistry Laboratory Paul Scherrer InstituteVilligen PSI 5232Switzerland department of Materials and Earth Sciences Materials and ResourcesTechnical University of DarmstadtDarmstadt 64287Germany Institute of Physical Chemistry and electrochemistry Leibniz University HannoverHannover 30167Germany Institute for Computational Physics University of StuttgartStuttgart 70569Germany Computational Biotechnology RWTH AachenAachen 52074Germany

In this study,perovskite-type La_(0.7)Ca_(0.3)Co_(0.3)Fe_(0.6)M_(0.1)O_(3-δ)(M=Cu,Zn)powders were synthesized using a scalable reverse co-precipitation method,presenting them as novel materials for oxygen transport *** comprehensive study covered various aspects including oxygen permeability,crystal structure,conductivity,morphology,CO_(2) tolerance,and long-term regenerative durability with a focus on phase structure and *** membrane La_(0.7)Ca_(0.3)Co_(0.3)Fe_(0.6)M_(0.1)O_(3-δ)exhibited high oxygen permeation fluxes,reaching up to 0.88 and 0.64 mL·min^(−1)·cm^(−2) under air/He and air/CO_(2) gradients at 1173 K,*** 1600 h of CO_(2) exposure,the perovskite structure remained intact,showcasing superior CO_(2) resistance.A combination of first principles simulations and experimental measurements was employed to deepen the understanding of Cu/Zn substitution effects on the structure,oxygen vacancy formation,and transport behavior of the *** findings underscore the potential of this highly CO_(2)-tolerant membrane for applications in high-temperature oxygen *** enhanced insights into the oxygen transport mechanism contribute to the advancement of next-generation membrane materials.

关键词： perovskite oxygen permeation membrane oxygennionsdiffusiono xygen vacancy formation energy energy barrier

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Development of a two-dimensional bipolar electrochemistry technique for high throughput corrosion screening

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Materials Genome Engineering Advances 2024年第3期2卷 71-82页

作者： Yiqi Zhou Dirk Lars Engelberg Metallurgy and corrosion Department of MaterialsThe University of ManchesterManchesterUK

Bipolar electrochemistry allows testing and analysing the crevice corrosion,pitting corrosion,passivation,general corrosion,and cathodic deposition reactions on one sample after a single experiment.A novel two-dimensional bipolar electrochemistry setup is designed using two orthogonal feeder electrode arrangements,allowing corrosion screening tests across a far wider potential range with a smooth potential gradient to be *** two-dimensional bipolar electrochemistry setup was applied here to simultaneously measure for the simultaneous measurement of the nucleation and propagation of pitting and crevice corrosion under a broad range of applied potential on type 420 stainless steel,which has a very short localised corrosion induction *** reduces the error from corrosion induction to corrosion competition,and all pits and crevice corrosion have no lacy *** show crevice corrosion can gain current density and easier to support its nucleation and propagation at different potential regions more easily than pitting corrosion.

关键词： 2D bipolar electrochemistry corrosion competition crevice corrosion high throughput corrosion test pitting corrosion

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Effect of Heat Treatment on Microstructure and Mechanical Behavior of Cu-Bearing 316L Stainless Steel Produced by Selective Laser Melting

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Acta Metallurgica Sinica(English Letters) 2024年第1期37卷 169-180页

作者： Huan Yang Ying Liu Jianbo Jin Kunmao Li Junjie Yang Lingjian Meng Chunbo Li Wencai Zhang Shengfeng Zhou Sino-German College of Intelligent Manufacturing Shenzhen Technology UniversityShenzhen518118China Institute of Advanced Wear and corrosion Resistance and Functional Materials Jinan UniversityGuangzhou510632China department of Orthopedics First Affiliated Hospital of Jinan UniversityGuangzhou510632China

Cu-bearing stainless steels(SSs)with high strength,excellent plasticity,and effective antimicrobial properties hold significant potential for applications in the marine *** this study,Cu-bearing SSs with copper ranging from 0 to 6.0 wt%were successfully prepared using selective laser melting(SLM)*** the Cu-bearing SSs with different copper contents,the effect of heat treatment on the microstructural and mechanical behaviors was studied *** observations revealed that the subgrain size of Cu-bearing SSs increased with heat treatment at 500℃ and 700℃ for 6 ***,the tensile strength and elongation increased after the heat treatment temperature due to the combined effect of dislocations,twins,andε-Cu precipitated ***,after heat treatment at 700℃,the SLM4.5Cu sample exhibited an abnormal rise in tensile strength and *** finding suggests that the diffusion strengthening caused byε-Cu precipitates exceeded the stacking fault ***,the tensile strength and elongation reached 693.32 MPa and 56.94%,*** work provides an efficient approach for preparing Cu-bearing SSs with exceptional strength and plasticity.

关键词： Selective laser melting Cu-bearing stainless steel(SS) Heat treatment Mechanical properties

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Effect of exogenous flavins on the microbial corrosion by Geobacter sulfurreducens via iron-to-microbe electron transfer

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Journal of Materials Science & Technology 2024年第4期171卷 129-138页

作者： Yuting Jin Jiaqi Li Mingxing Zhang Borui Zheng Dake Xu Tingyue Gu Fuhui Wang Shenyang National Laboratory for Materials Science Northeastern UniversityShenyang 110819China Key Laboratory for Anisotropy and Texture of Materials(Ministry of Education) Northeastern UniversityShenyang 110819China department of Chemical and Biomolecular Engineering Institute for Corrosion and Multiphase TechnologyOhio UniversityAthens OH 45701USA

Microbes can cause or accelerate metal corrosion,leading to huge losses in corrosion damages each *** sulfurreducens is a representative electroactive bacterium in many soils,sediments,and wastew-ater *** has been confirmed to directly extract electrons from elemental ***,little is known about the effect of electron shuttles in *** corrosion on stainless *** this study,we report that exogenous flavins promote iron-to-microbe electron transfer,accelerating micro-bial *** caused 1.3 times deeper pits and increased electron uptake(with 2 times increase of i_(corr))from stainless steel when riboflavin was added to the culture ***-deficient mutant data suggest that *** utilizes riboflavin as a bound-cofactor in outer membrane c-type *** finding that,in the presence of microbes,riboflavin can substantially accelerate corrosion highlights the role of flavin redox cycling for enhanced iron-to-microbe electron transfer by *** and provides new insights in microbial corrosion.

关键词： Extracellular electron transfer Microbiological corrosion Geobacter sulfurreducens Outer membrane c-type cytochromes Exogenous flavins

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