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Nano-Scale Modelling and Simulation of Metal Wiredrawing by Using Molecular Dynamics Method

World Journal of Nano Science and Engineering 2014年第2期4卷 70-83页

作者： Ken-ichi Saitoh Youhei Sameshima Syuhei Daira Department of Mechanical Engineering Kansai University Suita Japan Graduate School of Science and Engineering Kansai University Suita Japan Graduate School of Science and Engineering Kansai University Suita Japan denso techno Co. Ltd. Obu Japan

In this paper, molecular dynamics (MD) simulations of nano-sized wiredrawing are performed. The wiredrawing is a traditional plastic working method, but there has not been any insight to develop it in a nano-sized scale. Therefore, to materialize the concept of the nano-sized wiredrawing, a numerical modelling is pursued at first in this paper, and the interatomic potential, a crystalline orientation, the drawing condition realized by a die geometry are thoroughly investigated. In particular, to reduce the friction between a wire and a die, a simple friction model for the MD analysis is newly proposed, where the interatomic interaction is adequately modified by a single factor ω. Then, the fruitful results are obtained by using ω = 0.1. We checked the availability of such nano-sized MD simulation by constructing a two-dimensional wiredrawing model, at first. The analysis of atomic stress during drawing is also assessed. It is useful to use invariant of the atomic stress tensor, such as hydrostatic stress (average stress, σm) or von Mises equivalent stress (σeq). The former is related to the phase transformation from the body-centered-cubic (bcc) structure to the face-centered-cubic (fcc) one, which is found in the present MD simulation. It is observed that an initial α-iron crystal with bcc structure changes partially into the fcc phase. It is recognized that the phase transformation is caused by the positive hydrostatic stress values, which is occurring especially inside the die region. We observed that a lot of dislocation core structures occur in wiredrawing process and their existence and evolution are well related to the equivalent stress values.

关键词： Molecular Dynamics Iron and Steel Wiredrawing Plastic Working Nanotechnology Materials Processing Crystalline Structure

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