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Magnetic and flotation studies of banded hematite quartzite (BHQ) ore for the production of pellet grade concentrate

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International Journal of minerals,Metallurgy and materials 2010年第6期17卷 675-682页

作者： B. Das B.K.Mishra S. Prakash S.K.Das P.S.R.Reddy S.I.Angadi institute of minerals and materials technology Council of Scientific & Industrial Research (CSIR)

To identify and establish beneficiation techniques for banded hematite quartzite （BHQ） iron ore, a comprehensive research on BHQ ore treatment was carried out. The BHQ ore was assayed as 38.9wt% Fe, 42.5wt% SiO2, and 1.0wt% Al2O3. In this ore, hematite and quartz are present as the major mineral phases where goethite, martite, and magnetite are present in small amounts. The liberation of hematite particles can be enhanced to about 82% by reducing the particle size to below 63 μm. The rejection of silica particles can be obtained by magnetic and flotation separation techniques. Overall, the BHQ ore can be enriched to 65.3wt% Fe at 61.9% iron recovery. A flowsheet has been suggested for the commercial exploitation of the BHQ ore.

关键词： hematite beneficiation magnetic separation flotation pelletizing

Prediction of the position of coal particles in an air dense medium fluidized bed system

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International Journal of Mining Science and technology 2015年第3期25卷 421-427页

作者： Prusti Pallishree Sahu Ashok K. Biswal Surendra K. council of scientific & industrial research-institute of minerals and materials technology

An air dense medium fluidized bed separator(ADMFBS) is used for dry beneficiation of coal using ultrafine magnetite particles as a pseudo-fluid medium. In this process, the coal particle gains additional weight due to coating on its surface and deposition at dead zone area by fine magnetite ***, the effective density of coal particle increases and the position of coal particle changes accordingly. In this work, an attempt was made to predict the position of coal particle in non-bubbling condition dense medium fluidized bed system. Coal particles of different shape such as cubical, rectangular prism,spherical and triangular prism with different projected area and density were used. The results show that the position of coal particle in air dense medium fluidized bed follows descending order with respect to the increase of density, projected area of coal particle and different shapes(i.e., triangular prism, cubical,rectangular prism and spherical). Empirical mathematical correlations were developed to predict the position of coal particle.

关键词： Coal beneficiation Pseudo-fluid medium Dead zone area Effective density

Dolochar as a reductant in the reduction roasting of iron ore slimes

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International Journal of minerals,Metallurgy and materials 2017年第12期24卷 1341-1351页

作者： Swagat S. Rath Danda Srinivas Rao institute of minerals and materials technology Council of Scientific&Industrial ResearchBhubaneswar 751013India

The present investigation examines the viability of dolochar, a sponge iron industry waste material, as a reductant in the reduction roasting of iron ore slimes, which are another waste generated by iron ore beneficiation plants. Under statistically determined optimum conditions, which include a temperature of 900°C, a reductant-to-feed mass ratio of 0.35, and a reduction time of 30–45 min, the roasted mass, after being subjected to low-intensity magnetic separation, yielded an iron ore concentrate of approximately 64 wt% Fe at a mass recovery of approximately 71% from the feed iron ore slime assaying 56.2 wt% Fe. X-ray diffraction analyses indicated that the magnetic products contain magnetite and hematite as the major phases, whereas the nonmagnetic fractions contain quartz and hematite.

关键词： iron ore slime reduction roasting dolochar reductant magnetic separation

Continuous flow pyrolysis of virgin and waste polyolefins:a comparative study,process optimization and product characterization

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Frontiers of Chemical Science and Engineering 2024年第6期18卷 133-149页

作者： Ecrin Ekici Güray Yildiz Magdalena Joka Yildiz Monika Kalinowska ErolŞeker Jiawei Wang Karlsruhe institute of technology Institute of Catalysis Research and TechnologyEggenstein-Leopoldshafen 76344Germany Izmir institute of technology Faculty of EngineeringDepartment of Energy Systems EngineeringIzmir 35430Türkiye Department of materials Engineering and Production Faculty of Mechanical EngineeringBialystok University of TechnologyBialystok 15-351Poland Department of Agricultural and Food Engineering and Environmental Development Institute of Civil Engineering and EnergeticsFaculty of Civil Engineering and Environmental SciencesBialystok University of Technology15-351 BialystokPoland Department of Chemistry Biology and BiotechnologyInstitute of Civil Engineering and EnergeticsFaculty of Civil Engineering and Environmental SciencesBialystok University of TechnologyBialystok 15-351Poland Izmir institute of technology Faculty of EngineeringDepartment of Chemical EngineeringIzmir 35430Türkiye Energy and Bioproducts research institute(EBRI) Aston UniversityBirmingham B47ETUnited Kingdom

Under optimal process conditions,pyrolysis of polyolefins can yield ca.90 wt%of liquid product,i.e.,combination of light oil fraction and heavier *** this work,the experimental findings reported in a selected group of publications concerning the non-catalytic pyrolysis of polyolefins were collected,reviewed,and compared with the ones obtained in a continuously operated bench-scale pyrolysis *** process parameters were used for the pyrolysis of waste and virgin counterparts of high-density polyethylene,low-density polyethylene,polypropylene and a defined mixture of those(i.e.,25:25:50 wt%,respectively).To mitigate temperature drops and enhance heat transfer,an increased feed intake is employed to create a hot melt plastic *** 1.5 g·min^(-1) feed intake,1.1 L·min^(-1) nitrogen flow rate,and a moderate pyrolysis temperature of 450℃,the formation of light hydrocarbons was favored,while wax formation was limited for polypropylene-rich *** of virgin plastics yielded more liquid(maximum 73.3 wt%)than that of waste plastics(maximum 66 wt%).Blending polyethylenes with polypropylene favored the production of liquids and increased the formation of gasoline-range *** products were mainly composed of C3 hydrocarbons,and no hydrogen production was detected due to moderate pyrolysis temperature.

关键词： waste plastics polyolefins chemical recycling pyrolysis alternative fuels waste-to-energy

Kinetics of thermal decomposition of hydrated minerals associated with hematite ore in a fluidized bed reactor

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International Journal of minerals,Metallurgy and materials 2017年第3期24卷 229-239页

作者： P.C. Beuria S.K. Biswal B.K. Mishra G.G. Roy institute of minerals and materials technology Council of Scientific & Industrial Research Bhubaneswar-751013 India Indian institute of technology Kharagpur-721302 India

The kinetics of removal of loss on ignition(LOI) by thermal decomposition of hydrated minerals present in natural iron ores(i.e.,kaolinite,gibbsite,and goethite) was investigated in a laboratory-scale vertical fluidized bed reactor(FBR) using isothermal methods of kinetic *** in the FBR in batch processes were carried out at different temperatures(300 to 1200°C) and residence time(1 to 30 min) for four different iron ore samples with various LOIs(2.34wt% to 9.83wt%).The operating velocity was maintained in the range from 1.2 to 1.4 times the minimum fluidization velocity(Umf).We observed that,below a certain critical temperature,the FBR did not effectively reduce the LOI to a desired level even with increased residence *** results of this study indicate that the LOI level could be reduced by 90% within 1 min of residence time at 1100°*** kinetics for low-LOI samples(<6wt%) indicates two different reaction mechanisms in two temperature *** lower temperatures(300 to 700°C),the kinetics is characterized by a lower activation energy(diffusion-controlled physical moisture removal),followed by a higher activation energy(chemically controlled removal of LOI).In the case of high-LOI samples,three different kinetics mechanisms prevail at different temperature *** temperature up to 450°C,diffusion kinetics prevails(removal of physical moisture);at temperature from 450 to 650°C,chemical kinetics dominates during removal of matrix *** temperatures greater than 650°C,nucleation and growth begins to influence the rate of removal of LOI.

关键词： thermal decomposition fluidized beds kinetic analysis hydrated iron ore activation energy

Settling characteristics of ultrafine iron ore slimes

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International Journal of minerals,Metallurgy and materials 2012年第2期19卷 95-99页

作者： Chinthapudi Eswaraiah Surendra Kumar Biswal Barada Kanta Mishra institute of minerals and materials technology (IMMT) Council of Scientific and Industrial Research (CSIR) Bhubaneswar 751 013 India

The slurry settling characteristics are the most important to design a thickener in process industries. In this work, the iron ore slurry from the screw classifier overflow was used for the settling study. It was observed that the original slurry exhibited a low settling velocity and a turbid supernatant during the settling process. Commercial flocculating agents with anionic, cationic, and nonionic characters were used to improve the settling behavior of suspensions, which were added into the slurry at different ranges of slurry pH values, respectively. The settling results show that the use of flocculants increase the settling rate by several times. Compared with the cationic and non-ionic flocculants, the anionic flocculant is more effective in enhancing the slurry settling rate. The small dose of the anionic flocculant is found to be more effective, but the other flocculants are less effective even at higher dosages. The simulation of an industrial thickener was carried out based on the laboratory settling data, and the appropriate design and selection parameters of the industrial thickener were estimated.

关键词： iron ores dewatering flocculation thickener design

Development and Characterization of Calcium Based Biocomposites Using Waste Material (Calcite Stones) for Biomedical Applications

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materials Sciences and Applications 2024年第5期15卷 113-135页

作者： Tasmim Adry Nuzhat Tabassum Maisha Md. Abdul Gafur Suraya Sabrin Soshi Maruf Hasan Department of Biomedical Engineering Military Institute of Science and Technology Dhaka Bangladesh Pilot Plant and Process Development Center Bangladesh Council of Scientific and Industrial Research (BCSIR) Dhaka Bangladesh Department of Mechanical Engineering Ahsanullah University of Science and Tecnology (AUST) Tejgaong Dhaka Bangladesh

Calcium-based biocomposite materials have a pivotal role in the biomedical field with their diverse properties and applications in combating challenging medical problems. The study states the development and characterization of Calcium-based biocomposites: Hydroxyapatite (HAP), and PVA-Gelatin-HAP films. For the preparation of Calcium-based biocomposites, an unconventional source, the waste material calcite stone, was used as calcium raw material, and by the process of calcination, calcium oxide was synthesized. From calcium oxide, HAP was prepared by chemical precipitation method, which was later added in different proportions to PVA-Gelatin solution and finally dried to form biocomposite films. Then the different properties of PVA/Gelatin/HAP composite, for instance, chemical, mechanical, thermal, and swelling properties due to the incorporation of various proportions of HAP in PVA-Gelatin solution, were investigated. The characterization of the HAP was conducted by X-ray Diffraction Analysis, and the characterization of HAP-PVA-Gelatin composites was done by Fourier Transform Infrared Spectroscopy, Thermomechanical Analysis, Tensile test, Thermogravimetric Differential Thermal Analysis, and Swelling Test. The produced biocomposite films might have applications in orthopedic implants, drug delivery, bone tissue engineering, and wound healing.

关键词： Hydroxyapatite Calcium-Based Biocomposites PVA-Gelatin Films Drug Delivery Bone Tissue Engineering

Performance evaluation for selectivity of the flocculant on hematite in selective flocculation

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International Journal of minerals,Metallurgy and materials 2013年第12期20卷 1123-1129页

作者： Lopamudra Panda Pradip K.Banerjee Surendra Kumar Biswal R.Venugopal N.R.Mandre research and Development Tata Steel Ltd. institute of minerals and materials technology (council of scientific and industrial research) Indian School of Mines University

Increased demand for iron ore necessitates the utilization of low-grade iron ore fines, slimes, and existing tailings. Selective flocculation can be an alternative physico-chemical process for utilizing these low-grade fines, slimes, and tailings. In selective fiocculation, the most critical objective is the selection of proper reagents that will make fioc of desired minerals. In present study, selective flocculation was applied to ultra-fine synthetic mixtures of hematite and kaolinite, and the Fe value was upgraded up to 65.78% with the reduction of Al2O3 and SiO2 values to 2.65% and 3.6670, respectively. Here, degraded wheat starch was used as a *** this process, separation occurs on the basis of the selectivity of the flocculant. The selectivity of the fiocculant can be quantified in terms of separation efficiency. Here, an attempt was also made to develop a correlation between separation efficiency and major operating parameters such as flocculent dose, pH value, and solid concentration to predict the separation performance.

关键词： hematite kaolinite selective fiocculation modeling iron ores tailings

Roadmap for rechargeable batteries:present and beyond

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Science China Chemistry 2024年第1期67卷 13-42页

作者： Sen Xin Xu Zhang Lin Wang Haijun Yu Xin Chang Yu-Ming Zhao Qinghai Meng Pan Xu Chen-Zi Zhao Jiahang Chen Huichao Lu Xirui Kong Jiulin Wang Kai Chen Gang Huang Xinbo Zhang Yu Su Yao Xiao Shu-Lei Chou Shilin Zhang Zaiping Guo Aobing Du Guanglei Cui Gaojing Yang Qing Zhao Liubing Dong Dong Zhou Feiyu Kang Hu Hong Chunyi Zhi Zhizhang Yuan Xianfeng Li Yifei Mo Yizhou Zhu Dongfang Yu Xincheng Lei Jianxiong Zhao Jiayi Wang Dong Su Yu-Guo Guo Qiang Zhang Jun Chen Li-Jun Wan CAS Key Laboratory of Molecular Nanostructure and Nanotechnology CAS Research/Education Center for Excellence in Molecular SciencesBeijing National Laboratory for Molecular Sciences(BNLMS)Institute of ChemistryChinese Academy of Sciences(CAS)Beijing 100190China University of Chinese Academy of Sciences.Beijing 100049 China institute of Advanced Battery materials and Devices Faculty of Materials and ManufacturingBeijing University of TechnologyBeijing 100124China Key Laboratory of Advanced Functional materials Ministry of EducationBeijing University of TechnologyBeijing 100124China Beijing Key Laboratory of Green Chemical Reaction Engineering and technology Department of Chemical EngineeringTsinghua UniversityBeijing 100084China State Key Laboratory of Chemistry and Utilization of Carbon-Based Energy Resources College of ChemistryXinjiang UniversityUrumqi 830046China Department of Chemical Engineering Shanghai Jiao Tong UniversityShanghai 200240China State Key Laboratory of Rare Earth Resource Utilization Changchun Institute of Applied ChemistryChangchun 130022China institute for Carbon Neutralization College of Chemistry and Materials EngineeringWenzhou UniversityWenzhou 325035China School of Chemical Engineering and Advanced materials The University of AdelaideAdelaide 5000Australia Qingdao industrial Energy Storage research institute Qingdao Institute of Bioenergy and Bioprocess TechnologyChinese Academy of SciencesQingdao 266101China Frontiers Science Center for New Organic Matter Key Laboratory of Advanced Energy Materials Chemistry(Ministry of Education)College of ChemistryNankai UniversityTianjin 300071China College of Chemistry and materials Science Jinan UniversityGuangzhou 511443China Tsinghua Shenzhen International Graduate School Tsinghua UniversityShenzhen 518055China Department of materials Science and Engineering City University of Hong KongHong Kong 999077China Division of Energy Storage Dalian National Laboratory for Clean Energy(DNL)Dalian Institute of Chem

Rechargeable batteries currently hold the largest share of the electrochemical energy storage market,and they play a major role in the sustainable energy transition and industrial decarbonization to respond to global climate *** to the increased popularity of consumer electronics and electric vehicles,lithium-ion batteries have quickly become the most successful rechargeable batteries in the past three decades,yet growing demands in diversified application scenarios call for new types of rechargeable *** efforts are made to developing the next-generation post-Li-ion rechargeable batteries,which include,but are not limited to solid-state batteries,lithium–sulfur batteries,sodium-/potassium-ion batteries,organic batteries,magnesium-/zinc-ion batteries,aqueous batteries and flow *** the great achievements,challenges persist in precise understandings about the electrochemical reaction and charge transfer process,and optimal design of key materials and interfaces in a *** roadmap tends to provide an overview about the current research progress,key challenges and future prospects of various types of rechargeable *** computational methods for materials development,and characterization techniques will also be discussed as they play an important role in battery research.

关键词： energy storage rechargeable batteries battery materials electrochemistry