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Structural properties of residual carbon in coal gasification fine slag and their influence on flotation separation and resource utilization:A review

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International Journal of Minerals,Metallurgy and Materials 2024年第2期31卷 217-230页

作者： Rui Han Anning Zhou Ningning Zhang Kaiqiang Guo Mengyan Cheng Heng Chen Cuicui Li College of Chemistry and Chemical Engineering Xi’an University of Science and TechnologyXi’an 710054China Key Laboratory of coal Resources Exploration and Comprehensive Utilization Ministry of Natural Resources of ChinaXi’an 710021China

coal gasification fine slag(FS)is a typical solid waste generated in coal gasification.Its current disposal methods of stockpil-ing and landfilling have caused serious soil and ecological hazards.Separation recovery and the high-value utilization of residual carbon(RC)in FS are the keys to realizing the win-win situation of the coal chemical industry in terms of economic and environmental benefits.The structural properties,such as pore,surface functional group,and microcrystalline structures,of RC in FS(FS-RC)not only affect the flotation recovery efficiency of FS-RC but also form the basis for the high-value utilization of FS-RC.In this paper,the characteristics of FS-RC in terms of pore structure,surface functional groups,and microcrystalline structure are sorted out in accordance with gasification type and FS particle size.The reasons for the formation of the special structural properties of FS-RC are analyzed,and their influence on the flotation separation and high-value utilization of FS-RC is summarized.Separation methods based on the pore structural characterist-ics of FS-RC,such as ultrasonic pretreatment-pore-blocking flotation and pore breaking-flocculation flotation,are proposed to be the key development technologies for improving FS-RC recovery in the future.The design of low-cost,low-dose collectors containing polar bonds based on the surface and microcrystalline structures of FS-RC is proposed to be an important breakthrough point for strengthening the flotation efficiency of FS-RC in the future.The high-value utilization of FS should be based on the physicochemical structural proper-ties of FS-RC and should focus on the environmental impact of hazardous elements and the recyclability of chemical waste liquid to es-tablish an environmentally friendly utilization method.This review is of great theoretical importance for the comprehensive understand-ing of the unique structural properties of FS-RC,the breakthrough of the technological bottleneck in the efficient flotation separation of FS,and the expa

关键词： coal gasification fine slag residual carbon pore structure surface functional groups microcrystalline structure flotation sep-aration resource utilization

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Thermogravimetric characteristics of corn straw and bituminous coal copyrolysis based the ilmenite oxygen carriers

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Chinese Journal of Chemical Engineering 2024年第4期68卷 8-15页

作者： Pengxing Yuan Xiude Hu Jingjing Ma Tuo Guo Qingjie Guo College of Chemical Engineering Qingdao University of Science&TechnologyQingdao 266042China State Key Laboratory of High-efficiency Utilization of coal and Green Chemical Engineering Ningxia UniversityYinchuan 750021China

Herein,the co-pyrolysis reaction characteristics of corn straw(CS)and bituminous coal in the presence of ilmenite oxygen carriers(OCs)are investigated via thermogravimetry coupled with mass spectrometry.The results reveal that the participation of OCs weakens the devolatilization intensity of co-pyrolysis.When the CS blending ratio is<50%,the mixed fuel exhibits positive synergistic effects.The fitting results according to the Coats-Redfern integral method show that the solid-solid interaction between OCs and coke changes the reaction kinetics,enhancing the co-pyrolysis reactivity at the high-temperature zone(750-950C).The synergistic effect is most prominent at a 30%CS blending ratio,with copyrolysis activation energy in the range of 26.35-40.57 kJ·mol^(-1).

关键词： Oxygen carrier Co-pyrolysis Biomass coal

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Investigation of oxy-fuel combustion for methane and acid gas in a diffusion flame

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Chinese Journal of Chemical Engineering 2024年第1期65卷 106-116页

作者： Songling Guo Xun Tao Fan Zhou Mengyan Yu Yufan Wu Yunfei Gao Lu Ding Fuchen Wang Institute of Clean coal Technology East China University of Science and TechnologyShanghai 200237China

Co-combustion of methane(CH4)and acid gas(AG)is required to sustain the temperature in Claus reaction furnace.In this study,oxy-fuel combustion of methane and acid gas has been experimentally studied in a diffusion flame.Three equivalence ratios(ER=1.0,1.5,2.0)and CH_(4)-addition ratios(CH_(4)/AG=0.3,0.5,0.7)were examined and the flame was interpreted by analyzing the distributions of the temperature and species concentration along central axial.CH_(4)-AG diffusion flame could be classified into three sections namely initial reaction,oxidation and complex reaction sections.Competitive oxidation of CH_(4)and H_(2)S was noted in the first section wherein H_(2)S was preferred and both were mainly proceeding decomposition and partial oxidation.SO_(2)was formed at oxidation section together with obvious presence of H2 and CO.However,H2 and CO were inclined to be sustained under fuel rich condition in the complex reaction section.Reducing ER and increasing CH4/AG contributed to higher temperature,H_(2)S and CH_(4)oxidation and CO_(2)reactivity.Hence a growing trend for CH_(4)and AG to convert into H_(2),CO and SO_(2)could be witnessed.And this factor enhanced the generation of CS2 and COS in the flame inner core by interactions of CH4 and CO_(2)with sulfur species.COS was formed through the interactions of CO and CO_(2)with sulfur species.The CS_(2)production directly relied on reaction of CH_(4)with sulfur species.The concentration of COS was greater than CS_(2)since CS_(2)was probably inhibited due to the presence of H_(2).COS and CS_(2)could be consumed by further oxidation or other complex reactions.

关键词： Acid gas Methane Oxy-fuel combustion Oxidation Chemical analysis Carbon sulfides

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Influence of syngas components and ash particles on the radiative heat transfer in a radiant syngas cooler

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Chinese Journal of Chemical Engineering 2024年第4期68卷 203-215页

作者： Chen Han Youmin Situ Huaxing Zhu Jianliang Xu Zhenghua Dai Guangsuo Yu Haifeng Liu National Energy coal Gasification Technology Research and Development Center East China University of Science and TechnologyShanghai 200237China Shanghai Engineering Research Center of coal Gasification East China University of Science and TechnologyShanghai 200237China

Radiant syngas cooler(RSC)is widely used as a waste heat recovery equipment in industrial gasification.In this work,an RSC with radiation screens is established and the impact of gaseous radiative property models,gas components,and ash particles on heat transfer is investigated by the numerical simulation method.Considering the syngas components and the pressure environment of the RSC,a modified weighted-sum-of-gray-gases model was developed.The modified model shows high accuracy in validation.In computational fluid dynamics simulation,the calculated steam production is only 0.63%in error with the industrial data.Compared with Smith's model,the temperature decay along the axial direction calculated by the modified model is faster.Syngas components are of great significance to heat recovery capacity,especially when the absorbing gas fraction is less than 10%.After considering the influence of particles,the outlet temperature and the proportion of radiative heat transfer are less affected,but the difference in steam output reaches 2.7 t·h^(-1).The particle deposition on the wall greatly reduces the heat recovery performance of an RSC.

关键词： Radiant syngas cooler Weighted-sum-of-gray-gases model Numerical simulation Particle radiation

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Review on research and development of oxy-coal burner for carbon capture

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Science China(Technological Sciences) 2024年第3期67卷 647-672页

作者： GUO JunJun LIU JingZhang ZHANG Tai HU Fan LI PengFei LIU ZhaoHui ZHENG ChuGuang State Key Laboratory of coal Combustion School of Energy and Power EngineeringHuazhong University of Science and Technology Wuhan 430074China CCRC King Abdullah University of Science and Technology(KAUST)Thuwal 23955-6900Kingdom of Saudi Arabia Institute of Engineering Thermophysics Chinese Academy of SciencesBeijing 100049China University of Chinese Academy of Sciences Beijing 100049China National Key Laboratory of High Efficiency and Low Carbon Utilization of coal Beijing 100049China Institute of Energy Research Jiangxi Academy of SciencesNanchang 330096China Carbon Neutrality Research Center of Jiangxi Province Nanchang 330096China Faculty of Engineering China University of Geosciences(Wuhan)Wuhan 430074China National Energy Research and Development Center of Clean and Low Carbon coal-based Power Generation Technologies Wuhan 430074China

In the past two decades, the oxy-fuel combustion of pulverized coal has been extensively developed, leading to the completion of several large industrial pilot oxy-fuel plants worldwide. Various types of oxy-fuel burners have been designed and tested in largescale pilot plants as key components of oxy-fuel combustion. These burners face major challenges in terms of their flame stability because of their decreasing stream momentum ratio and increasing carbon dioxide concentration. However, it offers flexibility in adjusting the oxygen concentration in each burner stream. This study aims to provide a comprehensive review of the state-of-the-art knowledge on oxy-coal burner design and operation in power plants. First, the combustion characteristics under oxy-fuel conditions are briefly introduced. Subsequently, the principal requirements and fundamental parameters of the oxy-coal burners are discussed. The development process of oxy-fuel burners is also presented. Moreover, a compatible design strategy and scaling-up techniques are described for oxy-coal burners developed by the authors over the past ten years. The performances of oxy-coal burners in three large pilot oxy-fuel plants worldwide are summarized and compared. Finally, concluding remarks are provided and potential research needs are suggested.

关键词： carbon capture oxy-fuel combustion oxy-fuel burner pulverized coal compatible design

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An improved laser flash method for thermal conductivity measurement of molten salts

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Progress in Natural Science:Materials International 2024年第2期34卷 345-353页

作者： Shiyan Dong Mingzhen Zhang Kaiyuan Jin Ronggui Yang State Key Laboratory of coal Combustion School of Energy and Power Engineering Huazhong University of Science and Technology

Thermal conductivity measurement of high-temperature heat transfer fluids provides a crucial basis for designing utility-scale thermal systems. Molten salts are promising heat transfer and thermal storage fluids in hightemperature thermal energy storage systems, while the molten salt thermal conductivity obtained in existing studies exhibits large deviations due to the high experimental complexity and unstandardized test procedures. In this work, we improve the conventional laser flash analysis method by proposing a theoretical heat transfer model for multi-layer heat conduction and providing a near-optimal molten salt container design. With water as a test sample, the relative error of thermal conductivity measurement using the improved method is 6.3%. The thermal conductivity of Solar Salt from 250 to 400°C, and of Hitec Salt from 160 to 250°C are measured and compared with the previous work. Both results show that the thermal conductivity increases with the temperature rising.This work will promote the technology standardization for accurately acquiring the thermal conductivity of molten salts or other similar high-temperature heat transfer fluids.

关键词： Laser flash analysis Molten salt Multi-layer heat conduction Thermal conductivity Thermal energy storage

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The influence of inter-band rock on rib spalling in longwall panel with large mining height

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International Journal of Mining Science and Technology 2024年第4期34卷 427-442页

作者： Jiachen Wang Meng Li Zhaohui Wang Zheng Li Han Zhang Shixiong Song School of Energy and Mining Engineering China University of Mining and Technology-BeijingBeijing 100083China coal Industry Engineering Research Center of Top-coal Caving Mining Beijing 100083China Faculty of Engineering Hokkaido UniversitySapporo 060-8628Japan

In order to improve rib stability,failure criteria and instability mode of a thick coal seam with inter-band rock layer are analysed in this study.A three-dimensional mechanical model is established for the rib by considering the rock layer.A safety factor is defined foy the rib,and it is observed that the safety factor exhibits a positive correlation with the thickness and strength of the inter-band rock.A calculation method for determining critical parameters of the rock layer is presented to ensure the rib stability.It is revealed that incomplete propagation of the fracture at the hard rock constitutes a fundamental prerequisite for ensuring the rib stability.The influence of the position of the inter-band rock in the coal seam on failure mechanism of the rib was thoroughly investigated by developing a series of physical models for the rib at the face area.The best position for the inter-band rock in the coal seam is at a height of 1.5 m away from the roof line,which tends to provide a good stability state for the rib.For different inter-band rock positions,two ways of controlling rib by increasing supports stiffness and flexible grouting reinforcement are proposed.

关键词： Rib spalling Inter-band rock Large mining height Limit analysis Physical model experiment Numerical simulation

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Machine learning predicts atomistic structures of multielement solid surfaces for heterogeneous catalysts in variable environments

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The Innovation 2024年第2期5卷 79-87页

作者： Huan Ma Yueyue Jiao Wenping Guo Xingchen Liu Yongwang Li Xiaodong Wen State Key Laboratory of coal Conversion Institute of Coal ChemistryChinese Academy of SciencesTaiyuan 030001China University of Chinese Academy of Sciences Beijing 100049China National Energy Center for coal to Liquids Synfuels China Co.Ltd.Beijing 101400China Beijing Advanced Innovation Center for Materials Genome Engineering IndustryUniversity Cooperation Base between Beijing Information S&T University and Synfuels China Co.Ltd.Beijing 100101China

Solid surfaces usually reach thermodynamic equilibrium through particle exchange with their environment under reactive conditions.A prerequisite for understanding their functionalities is detailed knowledge of the surface composition and atomistic geometry under working conditions.Owing to the large number of possible Miller indices and terminations involved in multielement solids,extensive sampling of the compositional and conformational space needed for reliable surface energy estimation is beyond the scope of ab initio calculations.Here,we demonstrate,using the case of iron carbides in environments with varied carbon chemical potentials,that the stable surface composition and geometry of multielement solids under reactive conditions,which involve large compositional and conformational spaces,can be predicted at ab initio accuracy using an approach that combines the bond valence model,Gaussian process regression,and ab initio thermodynamics.Determining the atomistic structure of surfaces under working conditions paves the way toward identifying the true active sites of multielement catalysts in heterogeneous catalysis.

关键词： surfaces solids environments

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High-efficiency CO_(2) sequestration through direct aqueous carbonation of carbide slag: determination of carbonation reaction and optimization of operation parameters

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Frontiers of Environmental Science & Engineering 2024年第1期18卷 157-167页

作者： Zhiqiang Wang Longpeng Cui Yanfang Liu Jili Hou Hongwei Li Liang Zou Fuxia Zhu Department of coal and Syngas Conversion Sinopec Research Institute of Petroleum Processing Co.Ltd.Beijing 100083China

Under the dual-carbon target, CO_(2) mineralization through solid wastes presents a mutually beneficial approach for permanent carbon emission reduction at a low material cost, while also enabling the resource utilization of these wastes. However, despite its potential, a comprehensive understanding about the effect of industrial solid waste properties and operating parameters on the carbonation process, and the mechanism of direct aqueous carbonation is still lacking. A series of experiments were conducted to compare the carbonation performance of fly ash, steel slag, and carbide slag. Subsequently, CO_(2) mineralization by carbide slag was systematically studied under various operating parameters due to its high CO_(2) sequestration capacity. Results showed the reactivity of CaO and Ca(OH)2 was higher than that of CaO·SiO_(2) and 2CaO·SiO_(2). Carbide slag demonstrated a sequestration capacity of 610.8 g CO_(2)/kg and carbonation efficiency ζCa of 62.04% under the conditions of 65 ℃, 1.5 MPa initial CO_(2) pressure, 15 mL/g liquid-to-solid ratio, and 200 r/min stirring speed. Moreover, the formation of carbonates was confirmed through XRD, SEM-EDS, TG, and FTIR. A mechanism analysis revealed that initially, the rate of the carbonation process was primarily controlled by the mass transfer of CO_(2) in the gas–liquid interface. However, the rate-determining step gradually shifted to the mass transfer of Ca2+ in the solid–liquid interface as the reaction time increased. This study lays the foundation for the large-scale implementation of CO_(2) sequestration through carbide slag carbonation.

关键词： Industrial by-products Direct aqueous carbonation CO_(2)sequestration Mass transfer

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coal-based activated carbon prepared by H2O activation process for supercapacitors using response surface optimization method

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Frontiers of Chemical Science and Engineering 2024年第6期18卷 31-40页

作者： Shanxin Xiong Fengyan Lv Chenxu Wang Nana Yang Yukun Zhang Qingyong Duan Shuaishuai Bai Xiaoqin Wang Zhen Li Jianwei Xu College of Chemistry and Chemical Engineering Xi’an University of Science and TechnologyXi’an 710054China Key Laboratory of coal Resources Exploration and Comprehensive Utilization Ministry of Land and ResourcesXi’an 710021China Institute of Sustainability for Chemicals Energy and EnvironmentJurong Island 627833Singapore

The scalable production of high grade activated carbon from abundant coal for supercapacitors application is an efficient way to achieve high value-added utilization of coal sources.However,this technology is challenging due to lack of comprehensive understanding on the mechanism of activation process and effect of external factors.In this paper,the effect of activating temperature and time on the specific capacitance of coal-based activated carbon prepared by H2O steam activation was studied using the response surface method.Under optimal conditions,coal-based activated carbon exhibits the largest specific capacitance of 194.35 F·g^(−1),thanks to the appropriate pore/surface structure and defect degree.Density functional theory calculations explain in detail the mechanism of contraction of aromatic rings and overflow of H2 and CO during the activation.Meanwhile,oxygen-containing functional groups are introduced,contributing to the pseudocapacitance property of coal-based activated carbon.This mechanism of reactions between aromatic carbon and H2O vapor provides understanding on the role of water during coal processing at the molecular level,offering great potential to regulate product distribution and predict rate of pore generation.This insight would contribute to the advancement of other coal processing technology such as gasification.

关键词： response surface optimization coal-based activated carbon supercapacitor activating mechanism

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