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Journal of Materials Science & Technology 2024年第5期172卷 1-14页

作者： Yaofeng Luo Yan Wang Li Wang Bin Liu Yong Liu State Key laboratory of Powder Metallurgy Central South UniversityChangsha 410083China

Dynamic recrystallization(DRX)is of great significance for the thermomechanical processing and microstructural regulation of TiAl ***,the underlying DRX mechanism remains poorly *** this study,an Avrami kinetics model for DRX was established,which was capable of predicting the DRX fraction *** addition,the effect of Al_(2)O_(3)short fiber on the DRX mechanisms of TiAl matrix composite during the isothermal compression was investigated for the first *** re-sults showed that other than inhibiting DRX by particles in the TiAl matrix composites,the addition of Al_(2)O_(3)short fiber accelerated a novel DRX process,which was induced by twinning and twin intersec-tions(TDRX).Thus,this composite exhibited a higher DRX rate than that of the as-cast TiAl monolithic *** origin of the twin intersection and TDRX for the composite was *** stress concentration near the Al_(2)O_(3)fiber was above the critical shear stress for twinning and thus was favorable for the formation of twinning and twin *** high stored strain energy at the regions of twins and twin intersections provided the driving force for *** accelerated the grain refinement in the TiAl matrix near the Al_(2)O_(3)*** present findings would provide a new perspective on DRX mechanisms,and provide the scientific guidance for optimizing the microstructures of TiAl matrix composites.

关键词： TiAl matrix composite Al_(2)O_(3)fiber Twin intersection Dynamic recrystallization

Single-source-precursor synthesis and air-plasma ablation behavior of(Ti,Zr,Hf)C/SiC ceramic nanocomposites at 2200℃

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Journal of Advanced Ceramics 2024年第7期13卷 1043-1059页

作者： Li Lu Qingbo Wen Jinrun Hu Tianxing Jiang Xiangchao Ren Yalei Wang Yi Zeng Xiang Xiong State Key laboratory of Powder Metallurgy Central South UniversityChangsha 410083China

Dense monolithic(Ti,Zr,Hf)C/SiC ceramic nanocomposites with four different molar ratios of metallic elements in the(Ti,Zr,Hf)C phase(i.e.,Ti:Zr:Hf=1:1:1,2:3:5,2:3:3,and 1:2:1)were prepared upon pyrolysis of novel(Ti,Zr,Hf)-containing single-source precursors(SSPs),followed by spark plasma sintering(SPS).A thorough characterization was conducted to elucidate the synthesis of the SSPs,polymer-to-ceramic transformation,chemical/phase compositions,and microstructure of the SiTiZrHfC-based *** results revealed the feasibility of synthesizing nanocomposites with high(Ti,Zr,Hf)C contents using the SSP *** nanocomposites were characterized by a unique microstructure with in situ generated(Ti,Zr,Hf)C@C core-shell nanoparticles homogeneously mixed withβ-*** ablation behavior of the nanocomposites was evaluated on an air-plasma device for 60 ***,the nanocomposites exhibited excellent ablation resistance,and the lowest linear ablation rate reached−0.58μm/s at 2200°***,the ablation resistance can be dramatically improved by precisely tailoring the atomic ratios of metal elements within the(Ti,Zr,Hf)C phase via the molecular design of the *** formation of a multiple-oxide layer with both a high-meltingpoint phase((Ti,Zr,Hf)O_(2))and low-melting-point phases((Zr,Hf)TiO_(4))and glassy SiO_(2),as well as their structure,played a critical role in the enhanced ablation *** uniform distribution of the high-melting-point(Ti,Zr,Hf)O_(2)nano/microparticles throughout the glassy SiO_(2)matrix significantly enhanced the viscosity and stability of the oxide layer by the pinning effect,offering superior protection against the ingress of oxygen atoms and excellent resistance to mechanical erosion.

关键词： ultrahigh-temperature ceramics(UHTCs) multicomponent carbide nanocomposites ablation behavior multiple oxides

Developing Core-Shell Nano-Structures in FeCrAl-ODS Ferritic Alloys with the Co-Addition of Ni and Zr

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Acta Metallurgica Sinica(English Letters) 2024年第2期37卷 364-372页

作者： Wenquan Ding Jieli Ma Yong Jiang Yiren Wang Huiqun Liu Key laboratory for Nonferrous Materials of Ministry of Education School of Materials Science and EngineeringCentral South UniversityChangsha410083China National Key laboratory for Powder Metallurgy Central South UniversityChangsha410083China

A new Ni+Zr co-alloyed FeCrAl-ODS(oxide-dispersion-strengthened)ferritic alloy was fabricated by ball-milling and *** electron microscopy and atom probe tomography,the dispersive formation of high density core-shelled nano-particles of various sizes was confirmed with a common B2-NiAl *** which,median-sized nano-particles(20-50 nm)typically have an Y_(4)Al_(2)O_(9)nano-core of<~20 nm,ultra-fine nano-particles(<~20)nm have an Y_(4)Zr_(3)O_(12)nano-core of<~10 nm,and larger-sized nano-particles(50-100 nm)incorporate an ultra-fine Y_(4)Al_(2)O_(9)nano-core and a few ultra-fine Y_(4)Zr_(3)O_(12)*** these nano-phases were highly coherent with the ferritic *** large Y--Al-O nano-oxides were *** total number density of ultra-fine nano-particles was estimated as~2×10^(23)m^(-3)with a mean size of 6.3 nm only,and accordingly,the new alloy achieved an excellent combination of strength and ductility at high temperatures.

关键词： FeCrAl Oxide-dispersion-strengthened(ODS)alloy Mechanical alloying Nano-oxides Core-shell

Mechanical Properties and Microstructure of the Shear Band Formed at Cryogenic Temperature in the NiCrFe Medium‑Entropy Alloy

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Acta Metallurgica Sinica(English Letters) 2024年第8期37卷 1377-1386页

作者： Ruoyu Liu Wenshu Li Xiayang Yu Lanyi Liu Bingfeng Wang School of Materials Science and Engineering Central South UniversityChangsha 410083China State Key laboratory of Powder Metallurgy Central South UniversityChangsha 410083China

There are nanotwins in the shear band formed in a moment(about 10^(−5)s)in some NiCrFe-based medium-entropy alloys(MEAs),and these shear bands can be recognized as a special kind of materials due to their high strength and good *** this study,the single shear band of the NiCrFe MEA was prepared at 77 K.A series of characterizations were carried out to analyze the microstructures in the shear *** strength of the shear band was investigated by the split Hopkinson pressure bar and in-situ *** micropillar in the shear band containing nanotwins exhibits excellent strengthplasticity *** compressive yield strength of the shear band measured by in-situ compression is 175%higher than that of the matrix,reaching 1405 MPa,with the fracture strain exceeding *** strengthening mechanism of the shear band was revealed by the combination of the experimental results and molecular dynamics *** synergistic effect of multiple strengthening mechanisms enhances the strength of the NiCrFe MEA containing nanotwins,in which the grain boundary strengthening of the ultrafine equiaxed grains and the dynamic Hall–Petch effect of the nanotwins *** addition,the good plasticity of the shear band is ascribed to the stress concentration reduction of the twin boundaries of nanotwins and the activation of multiple slip systems due to the randomly oriented *** findings provide theoretical guidance for the design of nanotwinned MEAs to realize excellent strength-plasticity synergy for structural materials.

关键词： Medium-entropy alloy Shear band Nanotwins Strengthening mechanism

Preheating-assisted solid-state friction stir repair of Al-Mg-Si alloy plate at different rotational speeds

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International Journal of Minerals,Metallurgy and Materials 2024年第4期31卷 725-736页

作者： Hui Wang Yidi Li Ming Zhang Wei Gong Ruilin Lai Yunping Li State Key laboratory of Powder Metallurgy Central South UniversityChangsha 410083China Research Institute of Light Alloy Central South UniversityChangsha 410083China

Additive friction stir deposition(AFSD)is a novel structural repair and manufacturing technology has become a research hotspot at home and abroad in the past five *** this work,the microstructural evolution and mechanical performance of the Al-Mg-Si alloy plate repaired by the preheating-assisted AFSD process were *** evaluate the tool rotation speed and substrate preheating for repair quality,the AFSD technique was used to additively repair 5 mm depth blind holes on 6061 aluminum alloy *** results showed that preheat-assisted AFSD repair significantly improved joint bonding and joint strength compared to the control non-preheat substrate ***,increasing rotation speed was also beneficial to improve the metallurgical bonding of the interface and avoid volume *** preheating conditions,the UTS and elongation were positively correlated with rotation *** the process parameters of preheated substrate and tool rotation speed of 1000 r/min,defect-free specimens could be obtained accompanied by tensile fracture occurring in the substrate rather than the repaired *** UTS and elongation reached the maximum values of 164.2MPa and 13.4%,which are equivalent to 99.4%and 140%of the heated substrate,respectively.

关键词： additive friction stir deposition structural repair tool rotation speed Al alloy

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Anomalous response to creep deformation from dislocation density during electrically assisted creep aging

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Rare Metals 2024年第10期43卷 5268-5283页

作者： Chang Zhou Li-Hua Zhan Chun-Hui Liu Ming-Hui Huang College of Mechanical and Electrical Engineering Central South University Light Alloys Research Institute State Key Laboratory of Precision Manufacturing for Extreme Service PerformanceCentral South University

Adding numerous dislocations into metallic materials before the forming stage significantly enhances their deformability. However, this beneficial effect of dislocation defects may not have a simple monotonic relationship with increased dislocation density during electroplastic deformation. This is due to the complex interactions among the drifting electrons, dislocations and solute atoms. This study explores the effect of diverse initial dislocation densities on creep deformation during electrically aided creep aging of an aluminum–lithium alloy. Surprisingly, we discovered a threshold value for the dislocation density that affects electroplastic creep, i.e., an enhanced effect from dislocations weakens when exceeding this density threshold(an anomalous response to creep). Microstructural data also reveal that such an anomalous response originates mainly from differences in various dislocation density-tailored configurations, which can influence the dislocation motions and precipitation kinetics of the strengthening T1precipitates under the same action of pulsed currents. This study provides important insights into the dislocation density-mediated electroplastic creep of an aluminum–lithium alloy.

关键词： Al–Cu–Li alloy Creep aging Dislocation density Pulsed currents

Integrating machine learning and CALPHAD method for exploring low-modulus near-β-Ti alloys

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Rare Metals 2024年第1期43卷 309-323页

作者： Hao Zou Yue-Yan Tian Li-Gang Zhang Ren-Hao Xue Zi-Xuan Deng Ming-Ming Lu Jian-Xin Wang Li-Bin Liu School of Computer Science and Engineering Central South UniversityChangsha 410083China School of Materials Science and Engineering Central South UniversityChangsha 410083China State Key laboratory of Powder Metallurgy Central South UniversityChangsha 410083China

Traditional theoretical and empirical calculation methods can guide the design of β-and metastable β-alloys for bio-titanium. However, it is still difficult to obtain novel near-β-Ti alloys with low modulus. This study developed a method that combines machine learning with calculation of phase diagrams(CALPHAD) to facilitate the design of near-β-Ti alloys. An elastic modulus database of Ti–Nb–Zr–Mo–Ta–Sn system was constructed first, and then three features(the electron to atom ratio, mean absolute deviation of atom mass, and mean electronegativity) were selected as the key factors of modulus by performing a three-step feature selection. With these features, a highly accurate model was built for predicting the modulus of near-β-Ti alloys. To further ensure the accuracy of modulus prediction, machine learning with the elastic constants calculated was leveraged by CALPHAD database. The root mean square error of the well-trained model can be as low as 6.75 GPa. Guided by the prediction of machine learning and CALPHAD, three novel near-β-Ti alloys with elastic modulus below 50 GPa were successfully designed in this study. The best candidate alloy(Ti–26Nb–4Zr–4Sn–1Mo–Ta) exhibits an ultra-low modulus(36.6 GPa) after cold rolling with a thickness reduction of 20%. Our method can greatly save time and resources in the development of novel Ti alloys, and experimental verifications have demonstrated the reliability of this method.

关键词： Near-β-Ti alloy Machine learning Calculation of phase diagram Low-modulus alloy Feature selection

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A comprehensive research on wear resistance of GH4169 superalloy in longitudinal-torsional ultrasonic vibration side milling with tool wear and surface quality

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Chinese Journal of Aeronautics 2024年第4期37卷 556-573页

作者： Baoqi CHANG Zhaoxi YI Fen ZHANG Lian DUAN Ji-an DUAN School of Mechanical and Electrical Engineering Central South UniversityChangsha 410083China State Key laboratory of High Performance and Complex Manufacturing Central South UniversityChangsha 410083China School of Physics and Electronics Central South UniversityChangsha 410083China

To improve the service and machining performance of the workpiece, the tool wear mechanisms, surface machining quality, and wear resistance in conventional side milling(CSM)and longitudinal-torsional ultrasonic vibration side milling(LTUVSM) of GH4169 superalloy at different cutting lengths are investigated systematically. Tool wear mechanisms are revealed and the correlation between machined surface quality with tool wear is analyzed correspondingly. Tool wear patterns mainly include adhesive wear, diffusion wear, abrasive wear, and chipping *** surface quality is achieved in LTUVSM due to a maximum reduction of flank wear bandwidth and wear rate by 71.9% and 71.5%, respectively, compared to CSM. The friction coefficient,initial wear stage time, and wear volume of dry sliding wear were measured to evaluate the workpiece wear resistance. The maximum reductions in friction coefficient and wear volume in LTUVSM are 18.2% and 15.8% compared to CSM. The regular ultrasonic vibration textures suppress the friction and the growth of contact nodes in the contact area, decreasing the degree of surface wear, which is demonstrated by a 38.8% increase in initial wear stage time compared to *** conclusion, the workpiece in LTUVSM exhibits higher wear resistance because of the improvement of tool wear and the guarantee of surface quality.

关键词： Dry sliding wear Surface quality Tool wear Ultrasonic vibration Wear resistance

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Copper oxide-modified highly reversible Zn powder anode for aqueous Zn metal batteries

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Rare Metals 2024年第10期43卷 5005-5016页

作者： Guan-Qun Liu Biao Fu Zhe-Xuan Liu Lan-Yan Li Shu-Quan Liang Guo-Zhao Fang School of Materials Science and Engineering Key Laboratory of Electronic Packaging and Advanced Functional Materials of Hunan ProvinceCentral South University School of Science Hunan University of Technology and Business National Energy Metal Resources and New Materials Key laboratory Central South University

With the advantages of mature preparation technology,structural adjustability and suitability for large-scale application,Zn powder anode is considered to be an ideal electrode for realizing low-cost,high-energy-density aqueous Zn metal ***,the high specific surface of Zn powders leads to severe side reactions such as hydrogen evolution and corrosion,thus limiting their widespread use Here,this work develops a novel CuO@Zn powder anode with a synergy effect of surface wrapping and *** powders are uniformly wrapped by small CuO particles due to the strong adsorption between Zn and *** wrapped CuO particles build a good conductive framework to inhibit the structural collapse of the Zn powder caused by corrosion and non-uniform ***,CuO can also be used as a seed to guide the uniform deposition of Zn ions through its strong binding energy with *** a result,the Cu O@Zn anode can maintain a long cyclic life of 900 h at current density of 1 mA·cm-2and capacity of 1 mAh·cm-2,as well as contribute to an excellent capacity retention of 92%after 800cycles for CuO@Zn||NH4V4O10full *** at high current density of 5 A·g-1,the full cell exhibits a specific capacity of more than 200 mAh·g-1after 800 cycles,with a good capacity retention of 89%.This work provides a new idea for developing high-performance Zn powder-based anodes.

关键词： Aqueous Zn metal batteries Copper oxide Surface wrapping Zn anode Zn powder

Multiscale Simulation of Microstructure Evolution during Preparation and Service Processes of Physical Vapor Deposited c-TiAlN Coatings

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Computers, Materials & Continua 2024年第6期79卷 3435-3453页

作者： Yehao Long Jing Zhong Tongdi Zhang Li Chen Lijun Zhang State Key laboratory of Powder Metallurgy Central South UniversityChangsha410083China

Physical Vapor Deposited(PVD)TiAlN coatings are extensively utilized as protective layers for cutting tools,renowned for their excellent comprehensive *** optimize quality control of TiAlN coatings for cutting tools,a multi-scale simulation approach is proposed that encompasses the microstructure evolution of coatings considering the entire preparation and service lifecycle of PVD TiAlN *** scheme employs phase-field simulation to capture the essential microstructure of the PVD-prepared TiAlN ***,cutting simulation is used to determine the service temperature experienced during cutting processes at varying ***-Hilliard modeling is finally utilized to consume the microstructure and service condition data to acquaint the microstructure evolution of TiAlN coatings throughout the cutting *** methodology effectively establishes a correlation between service temperature and its impact on the microstructure evolution of TiAlN *** is expected that the present multi-scale numerical simulation approach will provide innovative strategies for assisting property design and lifespan prediction of TiAlN coatings.

关键词： Multiscale phase-field TiAlN coatings PVD cutting