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Robust interface and excellent as-built mechanical properties of Ti–6Al–4V fabricated through laser-aided additive manufacturing with powder and wire

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International Journal of Minerals,Metallurgy and Materials 2025年第1期32卷 154-168页

作者： Fei Weng Guijun Bi Youxiang Chew Shang Sui Chaolin Tan Zhenglin Du Jinlong Su Fern Lan Ng Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials Ministry of EducationShandong Engineering&Technology Research Center for Superhard MaterialSchool of Materials Science and EngineeringShandong UniversityJinan 250061China institute of Intelligent manufacturing Guangdong Academy of SciencesGuangzhou 510095China Singapore institute of manufacturing technology 5 Cleantech Loop636732Singapore

The feasibility of manufacturing Ti-6Al-4V samples through a combination of laser-aided additive manufacturing with powder(LAAM_(p))and wire(LAAM_(w))was explored.A process study was first conducted to successfully circumvent defects in Ti-6Al-4V deposits for LAAM_(p) and LAAM_(w),*** the optimized process parameters,robust interfaces were achieved between powder/wire deposits and the forged substrate,as well as between powder and wire *** characterization results revealed the epitaxial prior β grains in the deposited Ti-6Al-4V,wherein the powder deposit was dominated by a finerα′microstructure and the wire deposit was characterized by lamellar α *** mechanisms of microstructure formation and correlation with mechanical behavior were analyzed and *** mechanical properties of the interfacial samples can meet the requirements of the relevant Aerospace Material Specifications(AMS 6932)even without post heat *** fracture occurred within the interfacial area,further suggesting the robust *** findings of this study highlighted the feasibility of combining LAAM_(p) and LAAM_(w) in the direct manufacturing of Ti-6Al-4V parts in accordance with the required dimensional resolution and deposition rate,together with sound strength and ductility balance in the as-built condition.

关键词： laser-aided additive manufacturing powder deposition wire deposition interfacial characteristic mechanical behavior

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Ablative behavior and mechanism of SiC_(f) /SiBCZr composites prepared by PIP process

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Journal of Advanced Ceramics 2024年第1期13卷 124-134页

作者： Mingwei Chen Yuliang Zhao Haipeng Qiu Shijian Liu Weijie Xie Yi Chen Qiyue Zhang avic manufacturing technology institute Beijing 100130China

SiC_(f)/SiBCZr composites were prepared by polymer precursor impregnation and pyrolysis process with near stoichiometric ratio SiC fiber preform as reinforcement phase and SiBCZr multiphase ceramic precursor as impregnating *** results highlighted that the SiC_(f)/SiBCZr composites exhibited excellent ablative properties after ablative tests at 1200℃/3600 s and 1400℃/3600 s,and the strength retention rates of the composites reached 90%and 85%,*** was mainly due to the liquid sealing effect of the ablative products represented by B2O_(3) and SiO_(2)∙B_(2)O_(3),which inhibited the ablative reaction by reducing the diffusion rate of the oxidation medium,and the solid pinning effect of the substances represented by SiO_(2),ZrO_(2),and ZrSiO_(4),which could play high viscosity and high strength characteristics to improve anti-erosion *** above-mentioned SiC_(f)/SiBCZr composites with corrosion resistance,oxidation resistance,and ablative resistance provided a solid material foundation and technical support for the development of reusable spacecraft hot-end components.

关键词： near stoichiometric ratio SiC fiber SiC_(f)/SiBCZr composite liquid sealing effect solid pinning effect

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Multi-model ensemble learning for battery state-of-health estimation:Recent advances and perspectives

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Journal of Energy Chemistry 2025年第1期100卷 739-759页

作者： Chuanping Lin Jun Xu Delong Jiang Jiayang Hou Ying Liang Zhongyue Zou Xuesong Mei State Key Laboratory for manufacturing Systems Engineering Xi'an Jiaotong University Shaanxi Key Laboratory of Intelligent Robots School of Mechanical Engineering Xi'an Jiaotong University Department of Electrical Engineering and Automation Luoyang Institute of Science and Technology School of Mechanical Engineering Hangzhou Dianzi University

The burgeoning market for lithium-ion batteries has stimulated a growing need for more reliable battery performance monitoring. Accurate state-of-health(SOH) estimation is critical for ensuring battery operational performance. Despite numerous data-driven methods reported in existing research for battery SOH estimation, these methods often exhibit inconsistent performance across different application scenarios. To address this issue and overcome the performance limitations of individual data-driven models,integrating multiple models for SOH estimation has received considerable attention. Ensemble learning(EL) typically leverages the strengths of multiple base models to achieve more robust and accurate outputs. However, the lack of a clear review of current research hinders the further development of ensemble methods in SOH estimation. Therefore, this paper comprehensively reviews multi-model ensemble learning methods for battery SOH estimation. First, existing ensemble methods are systematically categorized into 6 classes based on their combination strategies. Different realizations and underlying connections are meticulously analyzed for each category of EL methods, highlighting distinctions, innovations, and typical applications. Subsequently, these ensemble methods are comprehensively compared in terms of base models, combination strategies, and publication trends. Evaluations across 6 dimensions underscore the outstanding performance of stacking-based ensemble methods. Following this, these ensemble methods are further inspected from the perspectives of weighted ensemble and diversity, aiming to inspire potential approaches for enhancing ensemble performance. Moreover, addressing challenges such as base model selection, measuring model robustness and uncertainty, and interpretability of ensemble models in practical applications is emphasized. Finally, future research prospects are outlined, specifically noting that deep learning ensemble is poised to advance ens

关键词： Lithium-ion battery State-of-health estimation Data-driven Machine learning Ensemble learning Ensemble diversity

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Integration of Electrical Properties and Polarization Loss Modulation on Atomic Fe–N‑RGO for Boosting Electromagnetic Wave Absorption

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Nano-Micro Letters 2025年第2期17卷 517-532页

作者： Kaili Zhang Yuefeng Yan Zhen Wang Guansheng Ma Dechang Jia Xiaoxiao Huang Yu Zhou State Key Laboratory of Precision Welding&Joining of Materials and Structures Harbin Institute of TechnologyHarbin 150001People’s Republic of China School of Materials Science and Engineering Harbin Institute of TechnologyHarbin 150001People’s Republic of China MIIT Key Laboratory of Advanced Structural‑Functional Integration Materials&Green manufacturing technology Harbin Institute of TechnologyHarbin 150001People’s Republic of China

Developing effective strategies to regulate graphene’s conduction loss and polarization has become a key to expanding its application in the electromagnetic wave absorption(EMWA)*** on the unique energy band structure of graphene,regulating its bandgap and electrical properties by introducing heteroatoms is considered a feasible ***,metal-nitrogen doping reduced graphene oxide(M–N-RGO)was prepared by embedding a series of single metal atoms M–N_(4) sites(M=Mn,Fe,Co,Ni,Cu,Zn,Nb,Cd,and Sn)in RGO using an N-coordination atom-assisted *** composites had adjustable conductivity and polarization to optimize dielectric loss and impedance matching for efficient EMWA *** results showed that the minimum reflection loss(RL_(min))of Fe–N-RGO reaches−74.05 dB(2.0 mm)and the maximum effective absorption bandwidth(EAB_(max))is 7.05 GHz(1.89 mm)even with a low filler loading of only 1 wt%.Combined with X-ray absorption spectra(XAFS),atomic force microscopy,and density functional theory calculation analysis,the Fe–N_(4) can be used as the polarization center to increase dipole polarization,interface polarization and defect-induced polarization due to d-p orbital hybridization and structural ***,electron migration within the Fe further leads to conduction loss,thereby synergistically promoting energy *** study demonstrates the effectiveness of metal-nitrogen doping in regulating the graphene′s dielectric properties,which provides an important basis for further investigation of the loss mechanism.

关键词： Electromagnetic wave absorption Fe-N-RGO Dipole polarization Conduction loss Impedance matching

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Advances in Graphene‑Based Electrode for Triboelectric Nanogenerator

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Nano-Micro Letters 2025年第1期17卷 378-403页

作者： Bin Xie Yuanhui Guo Yun Chen Hao Zhang Jiawei Xiao Maoxiang Hou Huilong Liu Li Ma Xin Chen Chingping Wong State Key Laboratory of Precision Electronic manufacturing technology and Equipment Guangdong University of TechnologyGuangzhou 510006People’s Republic of China School of Electromechanical Engineering Guangdong University of TechnologyGuangzhou 510006People’s Republic of China School of Materials Science and Engineering Georgia Institute of TechnologyAtlantaGA 30332USA

With the continuous development of wearable electronics,wireless sensor networks and other micro-electronic devices,there is an increasingly urgent need for miniature,flexible and efficient nanopower generation *** nanogenerator(TENG)technology can convert small mechanical energy into electricity,which is expected to address this *** the core component of TENG,the choice of electrode materials significantly affects its *** metal electrode materials often suffer from problems such as durability,which limits the further application of ***,as a novel electrode material,shows excellent prospects for application in TENG owing to its unique structure and excellent electrical *** review systematically summarizes the recent research progress and application prospects of TENGs based on graphene *** precision processing methods of graphene electrodes are introduced,and the applications of graphene electrode-based TENGs in various scenarios as well as the enhancement of graphene electrodes for TENG performance are *** addition,the future development of graphene electrode-based TENGs is also prospectively discussed,aiming to promote the continuous advancement of graphene electrode-based TENGs.

关键词： Triboelectric nanogenerator Precision processing Graphene electrode Self-powered sensor

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Preparation of Al-based amorphous coatings and their properties

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Journal of Rare Earths 2021年第3期39卷 340-347,I0004页

作者： Lei Jin Le Zhang Kaige Liu Zhigang Che Kai Li Ming Zhang Bo Zhang Science and technology on Power Beam Process Laboratory AVIC Manufacturing Technology InstituteBeijing 100024China Department of Materials Application Research AVIC Manufacturing Technology InstituteBeijing 100024China Aeronautical Key Laboratory of Advanced Surface Engineering technology AVIC Manufacturing Technology InstituteBeijing 100024China

Al_(86)Ni_(8)Co_(1)La_(1)Y_(2)Gd_(2) amorphous coatings were prepared using cold gas kinetic spray *** results show that Al_(86)Ni_(8)Co_(1)La_(1)Y_(2)Gd_(2) amorphous coatings are achieved with the porosity about 3.2%,thickness about 893 μm,the amount of amorphous phase about 82.5%,the hardness about 300 *** corrosion potential and anti-corrosion life of 7075 T6 alloy aluminum are about-0.78 V and 72 h,*** electrochemical analysis and neutral salt spray are about-0.69 V corrosion potential and 274 h anti-corrosion life for amorphous Al-based coatings,***,the life of the Albased amorphous coatings is about 3.8 times that of 7075 T6 aluminum ***,the failure mechanism was analyzed using TEM in this *** a word,Al_(86)Ni_(8)Co_(1)La_(1)Y_(2)Gd_(2) coatings keep dense structure,high amorphous content,favorable amorphous phase stabilizing ability and longer anticorrosion *** is,Al_(86)Ni_(8)Co_(1)La_(1)Y_(2)Gd_(2) coatings have better comprehensive ***,these findings indicate that the present Al_(86)Ni_(8)Co_(1)La_(1)Y_(2)Gd_(2) amorphous coatings prepared using cold gas kinetic spray technique can protect aluminum alloy very well and they can be considered to be used in aviation field.

关键词： Al-based amorphous material Coatings Cold spray Properties Rare earths

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Multi-layer multi-pass friction rolling additive manufacturing of Al alloy:Toward complex large-scale high-performance components

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International Journal of Minerals,Metallurgy and Materials 2025年第2期32卷 425-438页

作者： Haibin Liu Run Hou Chenghao Wu Ruishan Xie Shujun Chen College of Mechanical&Energy Engineering Beijing University of TechnologyBeijing 100124China Chongqing Research institute of Beijing University of technology Chongqing 401121China

At present,the emerging solid-phase friction-based additive manufacturing technology,including friction rolling additive man-ufacturing(FRAM),can only manufacture simple single-pass *** this study,multi-layer multi-pass FRAM-deposited alumin-um alloy samples were successfully prepared using a non-shoulder tool *** material flow behavior and microstructure of the over-lapped zone between adjacent layers and passes during multi-layer multi-pass FRAM deposition were studied using the hybrid 6061 and 5052 aluminum *** results showed that a mechanical interlocking structure was formed between the adjacent layers and the adja-cent passes in the overlapped center *** friction and rolling of the tool head led to different degrees of lateral flow and plastic deformation of the materials in the overlapped zone,which made the recrystallization degree in the left and right edge zones of the over-lapped zone the highest,followed by the overlapped center zone and the non-overlapped *** tensile strength of the overlapped zone exceeded 90%of that of the single-pass deposition *** is proved that although there are uneven grooves on the surface of the over-lapping area during multi-layer and multi-pass deposition,they can be filled by the flow of materials during the deposition of the next lay-er,thus ensuring the dense microstructure and excellent mechanical properties of the overlapping *** multi-layer multi-pass FRAM deposition overcomes the limitation of deposition width and lays the foundation for the future deposition of large-scale high-performance components.

关键词： aluminum alloy additive manufacturing solid-state friction stir welding multi-layer multi-pass

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In-situ monitoring plume,spattering behavior and revealing their relationship with melt flow in laser powder bed fusion of nickel-based superalloy

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Journal of Materials Science & technology 2024年第10期177卷 44-58页

作者： You Wang Wei Guo Yinkai Xie Huaixue Li Caiyou Zeng Ming Xu Hongqiang Zhang School of Mechanical Engineering and Automation Beihang UniversityBeijing 100191China Science and technology on Power Beam Processes Laboratory AVIC Manufacturing Technology InstituteBeijing 100024China Key Laboratory of Aeronautical technology on Additive manufacturing AVIC Manufacturing Technology InstituteBeijing 100024China

Laser powder bed fusion(LPBF)is a highly dynamic and complex physical process,and single-track de-fects tend to accumulate into non-negligible internal defects of *** nickel-based superalloy single track was fabricated by LPBF,and its plume and spattering behavior were monitored in situ and recorded in real time based on image recognition and tracking in this *** relationship among laser energy density,melt flow,plume and spattering behavior during LPBF was *** energy density had limitations as a design parameter for ***,we found that plume and spattering behavior can be used as real-time design parameters for the processing of LPBF parts and implemented the initial velocity statistics for LPBF single-track spattering based on the centroid extraction *** influ-ence of melt flow evolution paths on the spattering and plume behavior in three different melting modes was revealed,and a shift in plume behavior was found in the overlap region of the additive *** study provides a new method for obtaining statistics of spattering-related physical quantities in the melting mode,which is beneficial for the development of processing methods to mitigate the instability of the LPBF process.

关键词： Laser powder bed fusion Plume behavior Spattering behavior In-situ monitoring Ickel-based superalloy

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CO_2 Corrosion and Grooving Corrosion Behavior of the ERW Joint of the Q125 Grade Tube Steel

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Journal of Iron and Steel Research International 2015年第10期22卷 943-948页

作者： Li-dong WANG Feng-lei LIU Qing-yun ZHAO Hui-bin WU avic Beijing Aeronautical manufacturing technology Research institute University of Science and technology Beijing

In order to investigate the CO2 corrosion behavior and the grooving corrosion susceptibility of electric resistance welded tubes of the Q125 grade, the high temperature and high pressure autoclave was employed to conduct CO2 corrosion experiments for the welded joint. The mechanisms of grooving corrosion and the factors influencing grooving corrosion susceptibility were identified by electrochemical measurement, microstructure observation, residual stress examination, micro-region composition and orientation analysis. The CO2 corrosion results show that the corrosion resistance of the base material is the best, followed by heataffected zone and the welded seam is the worst. The grooving corrosion occurred in the welded seam, and the grooving corrosion susceptibility of welded seam is relativity high. The dominated reason for the grooving corrosion of the electric resistance welded joint is the notable inclusions consisting of MnS as the main content in the welded seam. The proportion of high-angle grain boundaries in the welding zone is higher than that of base metal and the heat affected zone, which plays an important role in the corrosion behavior of the welded seam.

关键词： welded joint grooving corrosion CO2 corrosion Q 125 grade tube steel high-angle grain boundary

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Microstructures and properties of Nb-Si-based alloys with B addition

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Rare Metals 2023年第8期42卷 2801-2808页

作者： Liang-Shun Luo Fu-Xin Wang Xian-Yu Meng Yan-Jin Xu Liang Wang Yan-Qing Su Jing-Jie Guo Heng-Zhi Fu School of Materials Science and Engineering Harbin Institute of TechnologyHarbin 150001China avic manufacturing technology institute Beijing 100024China

The Nb-16Si-18Ti-xB(at%,similarly hereinafter,x=0,1,2,3)alloys were prepared by arc melting in a water-cooled copper *** influences of B addition on their microstructures and properties were based on the data of X-ray diffraction(XRD),field emission scanning electron microscopy(FESEM),and electronic universal material testing *** is found that the addition of B promotes the formation ofα-Nb5Si3phase and suppresses the formation of Nb3Si phase.B addition also tends Nb-16Si-18Ti alloy to form the hypereutectic *** content of silicide phases shows a trend of firstly decreasing and then increasing in Nb-16Si-18Ti-xB(x=0,1,2,3)*** size of Nb solid solution(Nbss)phase increases in Nb-16Si-18Ti-xB(x=0,1,2,3)alloys after heat treatment at 1523 K for 10 *** room temperature compression strength of Nb-16Si-18Ti alloy increases firstly and then decreases with B *** high-temperature compression strength of Nb-16Si-18Ti alloy decreases firstly and then increases with B *** is found that the volume and size of silicide phases have a synergistic effect on the compression strength of Nb-TiSi-based alloys.

关键词： Nb-Si alloys B element Phase stability Compression yield strength

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