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Thermal stability improvement and microstructure optimization of high cobalt content Nd-Fe-B magnets via terbium grain boundary diffusion

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Journal of Rare Earths 2024年第8期42卷 1531-1538,I0004页

作者： Jiyuan Xu Ruiyang Meng Jing Liu Jiateng Zhang Rui Han Yikun Fang Shengzhi Dong Wei Li Division of Functional Materials research Central Iron and Steel Research InstituteBeijing100081China

The substitution of Fe by Co in the 2.14:1 phase is an effective method to increase the Curie temperature and enhance the thermal stability of the Nd-Fe-B ***,the accumulation of Co ele ment at the grain boundaries(GBs) changes the GBs from nonmagnetic to ferromagnetic and causes the thinlayer GBs to become rare,In this paper,the method of diffusing Tb element was chosen to improve the microstructure and temperature stability of high-Co *** original sintered Nd_(2..5)Dy_(3)-CO_(x)e_(bal)M_(0.6)B_(i)(x=0,6 wt%,12.wt%;M = Cu,Al,Zr) magnets with different Co contents were diffused with Tb by grain boundary diffusion(GBD).After GBD,high-Co magnets exhibit more continuously distributed thin-layer GBs,and their thermal stability is significantly *** high-Co magnets(x=6 wt%),the absolute value of the temperature coefficient of coercivity decreases from 0.603%/K to0.508%/K in the temperature range of 2.3-413 K,that of remanence decreases from 0.099%/K to 0.091%/K,and the coercivity increases from 18.44 to 2..04 *** electron microscopy(TEM)characterization reveals that there are both the 1:2.phase and the amorphous phase in the high-Co magnet before and after GBD,EDS elemental analysis shows that Tb element is more likely to preferentially replace the rare earth elements in the 2.14:1 main phase than in the 1:2.phase and the amorphous *** concentration of Tb at the edge of the main phase is much higher than that in the 1:2.hase and amorphous phase,which is beneficial to the improvement of the *** preferential replacement of Tb elements at the edge of the 2.14:1 phase and thin-layer GBs with a more continuous distribution are synergistically responsible for improving the thermal stability of high-Co *** study indicates that GBD is an effective method to improve the microstructure and thermal stability of high-Co magnets.

关键词： Nd-Fe-B magnets Coercivity Grain boundary diffusion Thermal stability Micro structure Rare earths

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Pr-Tb synergistic strengthening on coercivity of Nd-Ce-Fe-B magnets grain boundary diffused with Pr-Tb-Al-Ga alloys

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Journal of Rare Earths 2024年第9期42卷 1704-1709,I0003页

作者： Ruifang Song Hang Zhao Haibo Feng institute of Functional Materials Central Iron&Steel Research InstituteBeijing100081China

Sintered Nd-Ce-Fe-B magnets were grain boundary diffused(GBDed) with Pr_(x)Tb_(80-x)Al_(10)Ga_(10)(at%)(x=0,2.,40,60,80) *** effect of Pr/Tb content in diffusion source on magnetic properties,microstructure and elements distribution of GBDed magnets was *** Pr is used to substitute for 75% Tb in diffusion source,Tb consumption per unit coercivity improvement of GBDed magnet reduces by 77%,compared with the Tb_(80)Al_(10)Ga_(10) diffused *** element diffuses into magnets and then forms Tb-rich shell with high magneto-crystalline anisotropy field surrounding main phase grains,resulting in substantial coercivity *** with low melting point diffuses deeply along liquid grain boundary phase during GBD *** can eliminate some sharp defects of main phase grains and make grain boundaries smooth,which provides diffusion channels for further diffusion of Tb ***,there are more diffusion channels for Tb and less Tb enriched at surface region,making Tb diffuse more deeply and improving Tb utilization *** method significantly improves the coercivity,and realizes the green,efficient and high-quality utilization of heavy rare earth(HRE)elements.

关键词： Grain boundary diffusion Rare earths Microstructure Synergistic strengthening

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Damping capacity of Fe_(83)Ga_(17) magnetostrictive alloy under magnetic field

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Rare Metals 2024年第1期43卷 402-409页

作者： Shao-Wen Yan Xing Mu Bing-Jie Liu Li-Hong Xu Shi-Hai Guo Yan Qi Hong-Ping Zhang Department of Functional Material research Central Iron and Steel Research InstituteBeijing 100081China

The damping performance of Fe_(83)Ga_(17) alloys has been investigated in the static magnetic field (H). The results demonstrate that the damping peak value can be adjusted between 0.02. and 0.085 under the magnetic f... 详细信息

关键词： alloy magnetic alloys

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Optimizing temperature coefficient of Sm2.o17-type magnets through adjusting the isothermal aging process

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Journal of Rare Earths 2024年第11期42卷 2097-2104页

作者： Chao Wang Die Hu Qiangfeng Li Yikun Fang Meng Zheng Lei Wang Hongsheng Chen Lei Zhao Haizhou Wang Minggang Zhu Wei Li Division of Functional Materials research Central Iron and Steel Research Institute Shanghai Aerospace Control Technology institute Beijing Advanced Innovation Center for Materials Genome Engineering Central Iron and Steel Research Institute Beijing Key Laboratory of Metal Materials Characterization Central Iron and Steel Research Institute

The high-temperature magnetic perfo rmance and micro structure of Sm1-xGdx(CobalFe0.09Cu0.09Zr0.02.)7.2.x=0.3,0.5） magnets were *** the isothermal aging time decreasing from 11 to 3 h,the temperature coefficient of intrinsic coercivity in the temperature range of 2.-500℃,β2.-500℃,was optimized from -0,167%/℃ to-0.112./℃ for x=0.3 *** noticeable enhancement（～33%） of temperature stability is correlated with the increased content of 1:5H cell boundary phase and its relatively high Curie temperature as ***,for the x=0.5 magnet,it is found that the presence of Sm5Co19phases and wider nanotwin variants hinder the formation of 1:5H cell boundary *** insufficient 1:5H is not beneficial to the proper redistribution of Cu in cell boundary,making the x=0.5 magnet difficult to achieve higher temperature ***,the approach of adjusting the isothermal aging process can offer guidance for attaining superior magnetic performance in the temperature range from 2. to 500℃ for Gd-substituted Sm2.o17-type magnets.

关键词： Isothermal aging process Rare earths Sm2.o17-type magnets Temperature coefficient of intrinsic coercivity

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Fabricating functionally graded Fe-Cr-Co permanent magnetic alloys via laser powder bed fusion

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Journal of iron and steel {2. International 2024年第3期31卷 729-737页

作者： Ya-zhou He Ya-qing Hou Peng Shen Hao Zhang Dong Zhou Hang Su central iron and {2. research institute Co. Ltd.Beijing 100081China Material Digital R&D Center China Iron and Steel Research Institute Group Co.Ltd.Beijing 100081China

Laser powder bed fusion(LPBF)in-situ alloying technology offers the possibility to construct gradient materials with varied structures and *** graded Fe-Cr-Co permanent magnetic alloys were fabricated by LPBF and in-situ alloying mixed powders of Fe,Cr,and Co *** effects of different Fe,Cr and Co contents on the microstructure,magnetic properties and hardness of Fe-Cr-Co alloys prepared by LPBF were *** as-built Fe-Cr-Co alloys present a single body-centered-cubic phase and have a homogeneous distribution of *** mechanical properties and magnetic properties of the compositionally graded sample show a gradient *** the increase in Cr content,the Vickers hardness of the sample increases,and the saturation magnetization of the sample *** optimal magnetic properties in an isotropic state are given as coercivity HcB=2..65 kA/m,remanence Br=0.70 T and energy product(BH)_(max)=5.35 kJ/m^(3),which are comparable to or higher than the reported magnetic properties in an isotropic state prepared by traditional powder *** in-situ alloying technology has the potential to further explore Fe-Cr-Co magnetic materials,such as those consisting of multiple or more constituent elements,and to maximize the compositional flexibility of magnetic materials.

关键词： Fe-Cr-Co alloy Laser powder bed fusion In-situ alloying Functional material Magnetic property

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High-performance anisotropic SmCo-based magnet with novel microstructure

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Journal of Rare Earths 2024年第8期42卷 1539-1545,I0005页

作者： Yingchang Li Zicao Xing Nengjun Yu Zesong Ren Minxiang Pan Qiong Wu Hongliang Ge Minggang Zhu Wei Li College of Materials and Chemistry China jiliang UniversityHangzhou 310018China Division of Functional Materials research Central Iron and Steel Research InstituteBeijing 100081China

A novel micro structure of magnetically anisotropic Sm Co-based magnet with high-performance is *** magnet consists of SmCo_(7)-H(TbCu_(7)-hexagonal type),Sm_(2.Co_(17)-H(Th_(2.Ni_(17)-hexagonal type)and SmCo_(3)-R(SmCo_(3)-rhombohedral type)*** maximum magnetic energy product of the magnet is 2.1.69 kj/m^(3),and the intrinsic coercivity is 1005.47 kA/*** outstanding intrinsic coercivity temperature coefficient(β)of-0.12.%/K between 2.8 and 773 K is obtained,which is very close to theβof commercial high-temperature Sm_(2.Co_(17)-based sintered *** initial magnetization curve indicates that the coercivity mechanism is controlled by a domain wall pinning *** SmCo_(3)-R lamellar phase may be a potential pinning center or self-pinning *** microstructure of the magnet is different from that of any previous SmCo-based *** findings provide a new idea for preparing high-performance SmCo-based permanent magnets.

关键词： Rare earths Permanent magnet Composite magnet Melt-spinning Microstructure

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research progress in CALPHAD assisted metal additive manufacturing

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China Foundry 2024年第4期21卷 295-310页

作者： Ya-qing Hou Xiao-qun Li Wei-dong Cai Qing Chen Wei-ce Gao Du-peng He Xue-hui Chen Hang Su China iron&steel {2. institute Group Beijing 100081China Thermo-Calc Software AB SolnaSE-169Sweden KTH Royal institute of Technology StockholmSE-100Sweden central iron and {2. research institute Beijing 100081China

Metal additive manufacturing(MAM)technology has experienced rapid development in recent *** both equipment and materials progress towards increased maturity and commercialization,material metallurgy technology based on high energy sources has become a key factor influencing the future development of *** calculation of phase diagrams(CALPHAD)is an essential method and tool for constructing multi-component phase diagrams by employing experimental phase diagrams and Gibbs free energy models of simple *** combining with the element mobility data and non-equilibrium phase transition model,it has been widely used in the analysis of traditional metal *** development of CALPHAD application technology for MAM is focused on the compositional design of printable materials,the reduction of metallurgical imperfections,and the control of microstructural *** endeavor carries considerable theoretical and practical *** paper summarizes the important achievements of CALPHAD in additive manufacturing(AM)technology in recent years,including material design,process parameter optimization,microstructure evolution simulation,and properties ***,the limitations of applying CALPHAD technology to MAM technology are discussed,along with prospective research directions.

关键词： metal additive manufacturing CALPHAD integrated computational material engineering powder bed fusion material design microstructure simulation

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Effect of Ball Milling Time on Microstructure and Hydrogen Storage Properties of Nd_(5)Mg_(41)Ni Alloy

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Acta Metallurgica Sinica(English Letters) 2024年第7期37卷 1201-1214页

作者： Zeming Yuan Chenxu Liu Xiaoming Li Yongqi Sui Zhonggang Han Tingting Zhai Dianchen Feng Yanghuan Zhang Instrumental Analysis Center Inner Mongolia University of Science and TechnologyBaotou014010China Department of Functional Material research Central Iron and Steel Research InstituteBeijing100081China

Mg-based alloys must be dehydrogenated at high pressure and temperatures, limiting their practical application. In this paper, Nd_(5)Mg_(41)Ni alloy was prepared by vacuum melting, and the as-cast alloy was ball milled for 5 h, 10 h, 15 h, and 2. h. The effect of ball milling time on the microstructure and hydrogen storage properties of the alloy was systematically studied. The alloy comprises Nd_(5)Mg_(41), NdMg_(12., NdMg_(3), and Mg_(2.Ni phases. The Nd_(5)Mg_(41)Ni alloy milling for 10 h can reach 95% of the saturated hydrogen absorption at 553 K by 40 s, and the alloy can desorb hydrogen only by 2. min. The dehydrogenation activation energy is only 99.9 kJ/mol H_(2.. Ball milling makes the alloy produce many nanocrystalline and amorphous structures. The nano-grain boundary provides a channel for the diffusion of hydrogen atoms, and the high energy at the grain boundary provides energy for the phase deformation nucleus. Ball milling leads to the refinement of alloy particles and shortens the diffusion distance of hydrogen atoms to the interior of alloy particles. Defects such as twins and dislocations generated by milling provide energy for the phase deformation nucleus during the hydrogen absorption and desorption.

关键词： Hydrogen storage materials Magnesium-base alloy Ball milling Nanocrystal Kinetics

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Revealing effect of Al content on oxidation of novel Co-Cr-Nb-W carbide-strengthened superalloy

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Rare Metals 2024年第9期43卷 4521-4534页

作者： Chen Ling Shang-Ping Li Jie Hou He-Li Luo central iron&{2. research institute Beijing 100081China Beijing GAONA Materials&Technology Co. Ltd.Beijing 100081China

The high-temperature oxidation behavior of novel Co-Cr-Nb-W carbide-strengthened wear-resistance alloys with different Al contents(1wt%,2.t%and 3wt%)at 950,1000 and 1050℃was thoroughly investigated by scanning electron microscopy,X-ray diffraction,X-ray photoelectron spectroscopy and field emission electron probe *** porous property of NbC in-situ oxidation products(Nb_(2.O_(5),Co Nb_(2.O_(6)and Co_(4)Nb_(2.O_(9))induces a multi-layered oxide scale with micropores and ***-Cr-Nb-W alloy with 1 wt%Al undergoes catastrophic oxidation and spalling above 1000℃.The outward transportation of Cr and Co is effectively restrained by a continuous Al_(2.O_(3)scale formed around NbC in-situ oxidation region when Al content reaches 3 wt%.The β-Co Al in Co-Cr-Nb-W alloy with 3 wt%Al has an oxidation priority over eutectic carbides and the alloy matrix which are both enriched with Cr,thereby preventing the formation of Cr-depletion area and improving the self-healing ability of the oxide film.A slight change in Al content has a remarkable influence on the cooperative effect of Al and Cr and multiplies the antioxidant capacity of Co-Cr-Nb-W alloy above 1000℃.

关键词： High-temperature oxidation behavior Oxidation kinetics Superalloy Wear-resistant alloy Microstructure

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Effect of phosphorus content on interfacial heat transfer and film deposition behavior during the high-temperature simulation of strip casting

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International Journal of Minerals,Metallurgy and Materials 2024年第5期31卷 1016-1025页

作者： Wanlin Wang Cheng Lu Liang Hao Jie Zeng Lejun Zhou Xinyuan Liu Xia Li Chenyang Zhu School of Metallurgy and Environment Central South UniversityChangsha 410083China National Center for International research of Clean Metallurgy Central South UniversityChangsha 410083China institute of research of {2. and steel ShasteelJiangsu ProvinceZhangjiagang 215625China

The interfacial wettability and heat transfer behavior are crucial in the strip casting of high phosphorus-containing steel.A hightemperature simulation of strip casting was conducted using the droplet solidification technique with the aims to reveal the effects of phosphorus content on interfacial wettability,deposited film,and interfacial heat transfer *** showed that when the phosphorus content increased from 0.014wt%to 0.406wt%,the mushy zone enlarged,the complete solidification temperature delayed from1518.3 to 1459.4℃,the final contact angle decreased from 118.4°to 102.8°,indicating improved interfacial contact,and the maximum heat flux increased from 6.9 to 9.2.MW/*** the phosphorus content from 0.081wt%to 0.406wt%also accelerated the film deposition rate from 1.57 to 1.73μm per test,resulting in a thickened naturally deposited film with increased thermal resistance that advanced the transition point of heat transfer from the fifth experiment to the third experiment.

关键词： strip casting interfacial heat transfer interfacial wettability naturally deposited film phosphorus content

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