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Erosion characteristics and simulation charts of sand fracturing casing perforation

Petroleum Science 2023年第6期20卷 3638-3653页

作者： Shan-Zhi Shi Si-Song Zhang Ning Cheng Gang Tian De-Zhi Zeng Hui-Yong Yu Xi Wang Xin Zhang Research Institute of Engineering Technology PetroChina Xinjiang Oilfield CompanyKaramay834000XinjiangChina State Key Laboratory of Oil&Gas Reservoir Geology and Exploitation Southwest Petroleum UniversityChengdu610500SichuanChina

Large-scale sand fracturing is a necessary means in the efficient exploitation of shale gas/oil.However,in the process of fracturing operation,the sand carrying fluid and proppant easily causes scouring and wear to production strings,especially the casing perforation system,which damage the wellbore integrity and deformation to affect the subsequent fracturing.For this problem,taking the actual construction conditions and perforation technology of an oilfield in western China as an example,the structural parameters of the downhole string were measured and the wall thickness reduction model of casing perforation suitable for large-displacement sand fracturing in horizontal well section was established.With software ANSYS-FLUENT,the casing perforation erosion under the conditions of different displacements,sand content and perforation sand-passing quantity in the process of sand fracturing was simulated and calculated.The influences of three parameters on perforation erosion and expansion were analyzed and the prediction chart of the influences of three main control factors on perforation erosion and expansion was established.The perforation erosion images after fracturing construction were obtained with the downhole eagle perforation logging technology.The logging chart results were compared with the downhole eagle perforation data.The error between the established numerical simulation calculation charts and the real logging data was about 5%,indicating that the simulation charts were the valuable reference.

关键词： Sanding fracturing Erosion Numerical simulation Casing perforation solid-liquid flow

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Simulation of the erosion of casing and perforation under staged sand fracturing conditions in horizontal sections

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Journal of Hydrodynamics 2022年第4期34卷 725-743页

作者： Bao-cheng Wu Si-song Zhang Jian-min Li Yu-ting Pan De-zhi Zeng Hui-yong Yu Hong-jun Zhu Research Institute of Engineering Technology PetroChina Xinjiang Oilfield CompanyKaramay 834000China State Key Laboratory of Oil and Gas Reservoir Geology and Exploitation Southwest Petroleum UniversityChengdu 610500China

The new fracturing technology of intensive stages and high-intensity proppant injection shows significant advantages of cost reduction and high efficiency in the volume fracturing of unconventional reservoirs,but it also intensifies the erosion of the casing and the perforations,with a perforation diameter expansion and the casing wall thinning.To solve this problem,in view of the applications of the perforation fracturing technology under the construction conditions in Mahu Area in Xinjiang,China,the structure parameters of the downhole strings are measured and a calculation model of the perforation casing erosion is established for the large-displacement sand fracturing process in horizontal sections.The software ANSYS-FLUENT is used to simulate the casing and perforation erosion under different conditions of the displacement,the sand content,the proppant particle size,and the fracturing fluid viscosity in the sand fracturing process.The particle size of the proppant and the viscosity of the fracturing fluid mainly affect the erosion area,but they have little influence on the erosion rate.The sand content and the displacement significantly affect the erosion rate.Among these factors,the sand content has a more significant effect on the erosion rate and the displacement has a more significant effect on the erosion area.Due to the influence of gravity,the perforation erosion rate is larger when the phase angle ranges from 120°to 240°.

关键词： Sand fracturing erosion numerical simulation perforated casing solid-liquid flow

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