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Effect of trace boron on corrosion resistance of rust layer of high-strength low-alloy steel in 3.5 wt.% NaCl solution

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Journal of Iron and Steel Research(International) 2023年第10期30卷 2080-2090页

作者： Yan-hui Hou Ze-kun Xu Guang-qiang Li The State Key Laboratory of Refractories and Metallurgy Wuhan University of Science and TechnologyWuhan 430081HubeiChina Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education Wuhan University of Science and TechnologyWuhan 430081HubeiChina

The influence mechanism of trace boron on the corrosion resistance of high-strength low-alloy(HSLA)steel in a simulated marine environment was studied by combining first-principles calculation with experiment.The effect of boron on the corrosion properties and corrosion morphology of the rust layer formed on the surface of HSLA steel was studied by means of corrosion weightlessness method,polarization curve,scanning electron microscopy(SEM)and X-ray diffraction(XRD)technique.The mass loss measurements and polarization curves revealed that the corrosion resistance of HSLA steel is improved by adding trace boron.XRD and SEM results show that the rust layer is produced byα-FeOOH(the main protective phase),Fe_(3)O_(4) andγ-FeOOH,and boron contributes to stability ofα-FeOOH.Based on the first-principles calculation,the solid solution of B atom in the corrosion product is beneficial to the fixation of Cl atom and to the reduction of the corrosion of Cl atom to the steel matrix.

关键词： Boron High-strength low-alloy steel Corrosion resistance NaCl solution rust layer First-principles calculation

Effect of La on the Corrosion Behavior and Mechanism of 3Ni Weathering Steel in a Simulated Marine Atmospheric Environment

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Acta Metallurgica Sinica(English Letters) 2024年第2期37卷 308-324页

作者： Gang Niu Rui Yuan R.D.K.Misra Na Gong Zhi-Hui Zhang Hao-Xiu Chen Hui-Bin Wu Cheng-Jia Shang Xin-Ping Mao Collaborative Innovation Center of Steel Technology University of Science and Technology BeijingBeijing100083China Laboratory for Excellence in Advanced Steel Research Department of MetallurgicalMaterials and Biomedical EngineeringUniversity of Texas at El PasoEl PasoTX79968USA Institute of Materials Research and Engineering Agency for ScienceTechnologyand ResearchSingapore138634Singapore Department of Materials Science and Engineering University of TorontoTorontoONM5S 3E4Canada

The corrosion behavior and mechanism of 3Ni weathering steel in a simulated oceanic atmospheric environment are investigated in order to comprehend the impacts of La,as determined through electrochemical analysis and rust layer characterization.The results of this study demonstrate that the addition of La enhances the corrosion resistance of 3Ni weathering steel in the marine atmospheric environment,thereby reducing the corrosion rate and improving the protection of the rust layer.The influence of La on corrosion resistance can be attributed to two primary factors.Firstly,La functions as a grain refiner,minimizing the potential difference of the micro-regions on the substrate surface,thereby significantly reducing the corrosion of bare steel in the marine environment.Secondly,La inhibits the process of Fe_(3)O_(4) oxidation back toγ-FeOOH during corrosion at the local site,thus decreasing the formation ofγ-FeOOH and enhancing the charge transfer resistance.This research work may serve as a reference for expanding the application of rare earth elements in the field of weathering steel.

关键词： Weathering steel Rare earth rust layer Corrosion behavior Corrosion resistance

Multi-performance evaluation of high-throughput accelerated corrosion test for high-strength low-alloy 921A steel

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Journal of Iron and Steel Research(International) 2024年第5期31卷 1260-1278页

作者： Cong-cong Du Ming-hua Qin Zhan-fang Wu Dong-ling Li Lei Zhao Xiang-yang Li Hai-zhou Wang Beijing Advanced Innovation Center for Materials Genome Engineering National Center for Materials Service SafetyUniversity of Science and Technology BeijingBeijing100083China China Iron and Steel Research Institute Group Co. Ltd.Beijing100081China Beijing Advanced Innovation Center for Materials Genome Engineering Central Iron and Steel Research InstituteBeijing100081China

The corrosion behavior of high-strength low-alloy 921A steel in a simulated marine atmospheric environment was studied using a high-throughput experimental method.The corrosion behavior,corrosion morphology,and corrosion products of 921A steels were analyzed using various techniques,including corrosion mass loss method,polarization curve,white-light interferometry,scanning electron microscopy,energy-dispersive spectrometry,microbeam X-ray fluorescence spectrometry,X-ray diffraction technique,and X-ray photoelectron spectroscopy.The test results indicated that 921A steel exhibits better corrosion resistance than Q450NQR1 steel in simulated harsh atmospheric environments,as evidenced by a lower corrosion mass loss rate throughout the corrosion tests.The corrosion products of both steels consisted ofα-FeOOH,Fe_(3)O_(4),andγ-FeOOH,withα-FeOOH being more prevalent in the rust layer of 921A steel than in Q450NQR1 steel.The inner rust layer of 921A steel also exhibited an appositional enrichment region of Cr,Ni,Mo,and V,leading to its superior corrosion resistance compared to that of Q450NQR1 steel.The efficacy of high-throughput accelerated corrosion experimental methods was highlighted for evaluating the corrosion resistance of steel materials in harsh environmental conditions.The findings suggest that 921A steel exhibits better corrosion resistance compared to Q450NQR1 steel and has the potential to be more suitable in harsh marine atmospheric environments.The characterization of the rust layer structures and composition reveals the parallel enrichment of certain elements in the inner rust layer of 921A steel,which enhances its corrosion resistance.

关键词： Atmospheric corrosion High-throughput experimental method High-strength low-alloy steel Corrosion characteristics rust layer Element enrichment

Electrochemical Performance Study of rust layer on Cu-P-RE Weathering Steel

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Journal of Rare Earths 2007年第S1期25卷 456-460页

作者：岳丽杰王龙妹陈为公 School of Material Science and Engineering Shandong University of Science and Technology Institute of Metallurgy Technics Central Iron & Steel Research Institute School of Management Qingdao Technological University

Corrosion rates of 10PCuRE steels with different rate earth contents and plain carbon steel were studied by dry-wet cycle immersion test. The corrosion resistance of rust layer on rare earths weathering steel and carbon steel was studied through the electrochemical means of polarization test and electrochemical impedance spectra. The difference of corrosion resistance of testing steels was analyzed through electrochemical means. The 10PCuRE steels whose rare earths content is smaller than 0.016% have good performance of corrosion resistance because corrosion potential of the steel is positive and resistance of rust layer is large. The results showed that rare earths of proper content could diminish corrosion tendency and promote the formation of the steady and compact rust layer.

关键词： weathering steel rust layer polarization curve EIS rare earths

Atmospheric Corrosion of Q235 Carbon Steel and Q450 Weathering Steel in Turpan,China

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Journal of Iron and Steel Research(International) 2016年第10期23卷 1061-1070页

作者： Qiang YU Chao-fang DONG Yue-hua FANG Kui XIAO Chun-yun GUO Gang HE Xiao-gang LI Corrosion and Protection Center Key Laboratory for Corrosion and Protection University of Science and Technology Beijing Beijing 100083 China Xinjiang Turpan Natural Environmental Test Research Center Turpan 838200 Xinjiang China

Q235carbon steel and Q450 weathering steel were exposed to the hot and dry environment of Turpan,China for three years.The corrosion rates of both steels were calculated and compared.The morphologies of the rust layer products were observed by optical microscopy and scanning electron microscopy.Analyses of the rust layers were performed by X-ray photoelectron spectroscopy,X-ray powder diffraction,and Raman spectroscopy,and analysis results indicate that the compositions of rust are main iron rich oxide such as FeOOH,Fe_3O_4,and Fe_2O_3.The iron oxide layer content proportion was calculated through a semi-quantitative algorithm.The resistance elements（Cr,Ni,and Cu）enhanced the resistance properties of the Q450 weathering steel matrix.Moreover,the resistance elements increased the proportion of goethite crystals in the corroded rust layer.

关键词： atmospheric corrosion Q235 carbon steel Q450 weathering steel rust layer

Evolution of the rust layers Formed on Carbon and Weathering Steels in Environment Containing Chloride Ions

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Acta Metallurgica Sinica(English Letters) 2016年第11期29卷 1025-1036页

作者： Xin-Liang Gao Yi Han Gui-Qin Fu Miao-Yong Zhu Xing-Zhong Zhang National Engineering Research Center for Equipment and Technology of Cold Strip Rolling Yanshan University School of Metallurgy Northeastern University

To clarify the correlation between alloy elements and growth pattern of the rust layers, the rusting evolution of the carbon and weathering steels was investigated by using the gold markers method. The corrosion experiments were carried out in a simulated environment containing chloride ions. The results indicate that Ni, Cu, Cr and Mo elements in the weathering steel suppress the rust crystallization and impede the rust layer growth to an internal development, and the suppression function benefits the formation of a protective rust layer. Moreover, c-FeOOH is mainly located in the outer rust layer, while b-FeOOH is mainly located in the inner rust layer, and the distribution of the rust compounds in the rust layer is closely related to the growth pattern of the rust layer.

关键词： Atmospheric corrosion Steel rust layer SEM Chloride ions

Effects of Cr, Ni and Cu on the Corrosion Behavior of Low Carbon Microalloying Steel in a Cl^- Containing Environment

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Journal of Materials Science & Technology 2013年第2期29卷 168-174页

作者： Yanlei Zhou Jun Chen Yang Xu Zhenyu Liu State Key Laboratory of Rolling and Automation Northeastern University

The effects of Cr, Ni and Cu on the corrosion behavior of low carbon microalloying steel in a CI- containing environment were investigated. The results revealed that the corrosion process could be divided into the initial stage in which the corrosion rate increased with accumulation of corrosion products and the later stage in which homogeneous and compact inner rust layers started to protect steel substrate out of corrosion mediums. The results of X-ray diffraction （XRD） indicated that the rust layers of the three-group steels （Cr, Cr-Ni and Cr-Ni-Cu steels） were composed of α-FeOOH, β-FeOOH, γ-FeOOH, Fe3O4 and large amounts of amorphous compounds. The content of amorphous compounds of Cr-Ni-Cu steel was about 2%-3% more than that of Cr-Ni steel. The results of electron probe microanalysis （EPMA） showed that Cr concentrated mainly in the inner region of the rust of Cr-Ni-Cu steel, inner/outer interface especially, whereas Ni was uniformly distributed all over the rust and Cu was noticed rarely after 73 wet/dry cycles. The addition of Cr and Ni was beneficial to the formation of dense and compact inner rust layer, which was the most important reason for the improvement of corrosion resistance of experimental steel.

关键词： Low carbon microalloying steel Alloying elements Corrosion resistance rust layer

Industrial Atmospheric Corrosion Resistance of P-RE Weathering Steel

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Journal of Iron and Steel Research(International) 2011年第6期18卷 67-73页

作者： MI Feng-yi WANG Xiang-dong LIU Zhi-pu WANG Bing PENG Yun TAO Dong-ping Faculty of Metallurgical and Energy Engineering Kunming University-of Science and Technology Kunming 650093 Yunnan China Division of Structural Materials Central Iron and Steel Research Institute Beijing 100081 China Benxi Iron and Steel Group Limited Company Benxi 117000 Liaoning China

The corrosion behavior of low carbon steel （CS）, P-bearing steel （PS） and P-RE weathering steel （P-REWS） exposed for two years in Jiangjin of China was investigated. The results showed that during 2-year exposure test, corrosion data of the experimental steels followed the bilogarithmic equation, and the average corrosion depth of PS and P-REWS was decreased by 19.5% and 28.2% respectively compared with that of CS. Scanning electron microscope, electrochemical impedance spectroscope and Fourier transform infrared spectroscope were used to characterize the corrosion products. The research results showed that P in steel could promote the formation of an amorphous ferric oxyhydroxide layer near the substrate. The addition of RE could effectively increase the charge transportation re sistanee of rust.

关键词： weathering steel industrial atmosphere rust layer synergistic effect

Influence of Alloying Elements on Mechanical Properties and Corrosion Resistance of Cold Rolled C-Mn-Si TRIP Steels

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Journal of Iron and Steel Research(International) 2012年第12期19卷 42-47页

作者： ZHANG Ling-yun WU Di LI Zhuang Liaoning Key Laboratory of Aircraft Digital Manufacturing and Test Technologies Shenyang Aerospace University Shenyang 110136 Liaoning China State Key Laboratory of Rolling and Automation Northeastern University Shenyang 110004 Liaoning China School of Materials Science and Engineering Shenyang Aerospace University Shenyang 110136 Liaoning China

The rust layer plays an important role in the corrosion of steel in chlorinated environments. Salt spray, po- tentiodynamic polarization curve and tensile test were conducted in laboratory for the specimens after two-stage heat treatment. The influence of the alloying elements on mechanical properties and corrosion resistance of three kinds of steels was investigated by observing the microstructure and the morphologies of rust layer. The results show that the highest value （29%） of total elongation for steel A is obtained. The mechanical property of the specimen for steel C exhibits best strength ductility balance （21 384 MPa ·%） because of the presence of the multiphase microstructures after a two-stage heat treatment and the addition of the alloying elements. The corrosion products are known to be a complex mixture of Fe3O4 , Fe2O3 and α-FeOOH for steel C. The presence of the alloying elements results in the for mation of compact and dense rust layers in steel B and C. Passive film protects the substrate of TRIP （transformation induced plasticity） steel containing a complex mix of multiphase. Superior corrosion performance is exhibited for steel C with low alloying contents due to the enrichment of alloying elements within the rust layers.

关键词： TRIP steel alloying element rust layer mechanical property corrosion performance