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multiphysics coupling Study on Impregnation Process of Hot-Melt Resin in Fiber Fabrics for Composite Material Production

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Journal of Thermal Science 2023年第1期32卷 206-222页

作者： HUANG Yakun SUN Jie LIU Yuhong LI Jian ZHANG Xiaosong Mechanical and Electrical Engineering College Hainan UniversityHaikou 570228China School of Chemical Engineering and Technology Xi'an Jiaotong UniversityXi'an 710049China Xi'an Aerospace Composite Materials Research Institute Xi'an 710025China

Since the resin-based composite materials are of essential importance in many key engineering fields,the manufacture processes are highly worth studying and optimizing for satisfying quality control at the highest possible production rate.In this paper,combined with the impregnation theory,the flow-thermal-mechanical multiphysics coupling model is built to characterize,investigate and optimize the osmotic flow process of hot-melt resin in fiber fabrics with the uniformity and adequacy of resin impregnation as the evaluation criteria.First,the osmotic flow process is characterized by the osmotic flow front of resin,which is tracked by the phase-field method.Then,the influencing factors of roller clearance,temperature and speed are comprehensively investigated.After that,the simulation data of resin impregnation degree are fitted by polynomial curves,with accuracy up to 96.13%,for further investigation of interaction between influencing factors.Finally,based on the above results,the operation parameter combination for impregnation process is optimized with the response surface method and provided as the guidance for practical application.

关键词： resin impregnation process multiphysics coupling phase-field method single-factor analysis response surface method parameter optimization

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A transient multiphysics coupling method based on OpenFOAM for heat pipe cooled reactors

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Science China(Technological Sciences) 2022年第1期65卷 102-114页

作者： GUO YuChuan LI ZeGuang WANG Kan SU ZiLin Department of Engineering Physics Tsinghua UniversityBeijing 100084China

Differing from traditional pressurized water reactors(PWRs),heat pipe cooled reactors have the unique characteristics of fuel thermal expansion,expansion reactivity feedback,and thermal contact conductance.These reactors require a new multiphysics coupling method.In this paper,a transient coupling method based on OpenFOAM is proposed.The method considers power variation,thermal expansion,heat pipe operation,thermal contact conductance,and gap conductance.In particular,the reactivity feedback caused by working medium redistribution in a heat pipe is also preliminarily considered.A typical heat pipe cooled reactor KRUSTY(Kilowatt Reactor Using Stirling TechnologY)is chosen as the research object.Compared with experimental results of load following,the calculated results are in good agreement and show the validity of the proposed method.To discuss the self-adjusting capability of this type of reactor system,a hypothetical accident is simulated.It is assumed that at the beginning of this accident,loss of the heat sink occurs.After 1500 s of the transient process,the reactor system recovers immediately.During this hypothetical accident,the control rod is always out of the reactor core,and the reactor only relies on the reactivity feedback to regulate the fission power.According to the simulation,the peak temperature is only about 1112 K,which is far below the safety limit.As for system recovery,the reactor needs approximately 2500 s to return to a steady state and can realize effective power regulation by reactivity feedback.This study confirms the availability of this coupling method and that it can be an effective tool for the simulation of heat pipe cooled reactors.

关键词： heat pipe cooled reactor multiphysics coupling reactivity feedback KRUSTY reactor

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Analysis of the Influence of Geometrical Parameters on the Performance of a Proton Exchange Membrane Fuel Cell

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Fluid Dynamics & Materials Processing 2024年第1期20卷 219-237页

作者： Guodong Zhang Huifang Tao Da Li Kewei Chen Guoxiang Li Shuzhan Bai Ke Sun School of Energy and Power Engineering Shandong UniversityJinan250061China Sinotruk Jinan Special Purpose Vehicle Co. Ltd.Jinan250117China

A suitable channel structure can lead to efficient gas distribution and significantly improve the power density of fuel cells.In this study,the influence of two channel design parameters is investigated,namely,the ratio of the channel width to the bipolar plate ridge width(i.e.,the channel ridge ratio)and the channel depth.The impact of these parameters is evaluated with respect to the flow pattern,the gas composition distribution,the temperature field and the fuel cell output capability.The results show that a decrease in the channel ridge ratio and an increase in the channel depth can effectively make the distributions of velocity,temperature and concentration more uniform in each channel and improve the output capability of the fuel cell.An increase in the channel ridge ratio and depth obviously reduces the flow resistance and improves the flow characteristics.

关键词： Hydrogen fuel cell bipolar plate flow channel multiphysics coupling

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Mechanical criterion for coal and gas outburst:a perspective from multiphysics coupling

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International Journal of Coal Science & Technology 2021年第6期8卷 1423-1435页

作者： Ting Liu Baiquan Lin Xuehai Fu Ang Liu School of Safety Engineering China University of Mining&TechnologyXuzhou 221116China Key Laboratory of CBM Resources and Dynamic Accumulation Process China University of Mining&TechnologyXuzhou 221008China Department of Energy and Mineral Engineering G3 Center and EMS Energy InstituteThe Pennsylvania State UniversityUniversity ParkPAUSA

Although a series of hypotheses have been proposed,the mechanism underlying coal and gas outburst remains unclear.Given the low-index outbursts encountered in mining practice,we attempt to explore this mechanism using a multiphysics coupling model considering the effects of coal strength and gas mass transfer on failure.Based on force analysis of coal ahead of the heading face,a risk identification index C_(m)and a critical criterion(C_(m)≥1)of coal instability are proposed.According to this criterion,the driving force of an outburst consists of stress and gas pressure gradients along the heading direction of the roadway,whereas resistance depends on the shear and tensile strengths of the coal.The results show that outburst risk decreases slightly,followed by a rapid increase,with increasing vertical stress,whereas it decreases with increasing coal strength and increases with gas pressure monotonically.Using the response surface method,a coupled multi-factor model for the risk identification index is developed.The results indicate strong interactions among the controlling factors.Moreover,the critical values of the factors corresponding to outburst change depending on the environment of the coal seams,rather than being constants.As the buried depth of a coal seam increases,the critical values of gas pressure and coal strength decrease slightly,followed by a rapid increase.According to its controlling factors,outburst can be divided into stress-dominated,coal-strength-dominated,gas-pressure-dominated,and multi-factor compound types.Based on this classification,a classified control method is proposed to enable more targeted outburst prevention.

关键词： Coal and gas outburst Critical criterion multiphysics coupling Response surface method

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Study on Electromagnetic-Fluid-Temperature multiphysics Field coupling Model for Drum of Mine Cable Winding Truck

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CES Transactions on Electrical Machines and Systems 2021年第2期5卷 133-142页

作者： Weihua Chen Mingliang Zhou Xiaoheng Yan Zhengxing Li Xiaoxue Lin the School of Liaoning Technical University(Huludao) Liaoning Huludao 125100China

Aiming at solving problems of low efficiency,low cable capacity in current 300m open-pit mine cable winding truck,a 900 m cable winding plan was proposed.In this paper,the mechanism of the thermal effect of the cable was described,and a two-dimensional axisymmetric electromagnetic-fluid-temperature multiphysics coupling model of the cable reel was established regarding the 900m cable reel as independent system.Considering the structure of the drum,the number of cable winding layers,the factors of heat conduction,heat radiation and convective heat transfer in the actual working process,the steady state analysis of the multi-physical field coupling was carried out.The sum of the losses of each part of the cable was obtained through the calculation of electromagnetic field,which was used as a heat source to calculate and analyze the temperature distribution of different layers of cable winding,as well as the temperature distribution and heat dissipation characteristics of different structures of the drum.The results show that three layers of cable winding is the best design.The lowest temperature of closed cylindrical drum is 70℃after heat dissipation,which has obvious advantages compared with the lowest temperature of 85℃after heat dissipation of squirrel-cage cylindrical drum.The results provide a reliable theoretical basis for the research and development of a new type of mine cable winding truck with 900 m cable capacity.

关键词： Heat dissipation characteristics mine cable winding truck multiphysics coupling temperature distribution

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Power-to-Hydrogen by Electrolysis in Carbon Neutrality: Technology Overview and Future Development

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CSEE Journal of Power and Energy Systems 2023年第4期9卷 1266-1283页

作者： Zhiyao Zhong Jiakun Fang Kewei Hu Danji Huang Xiaomeng Ai Xiaobo Yang Jinyu Wen Yuan Pan Shijie Cheng the State Key Laboratory of Advanced Electromagnetic Engineering and Technology Huazhong University of Science and TechnologyWuhan 430074China. Hitachi Energy Research Hitachi Energy(China)LimitedBeijing 100015China.

Power-to-hydrogen by electrolysis(PtHE)is a promising technology in the carbon-neutral evolution of energy.PtHE not only contributes to renewable energy integration but also accelerates decarbonization in industrial sectors through green hydrogen production.This paper presents a comprehensive review of PtHE technology.First,technical solutions in PtHE technology are introduced to clarify pros and cons of one another.Besides,the multiphysics coupling and the multi-energy flow are investigated to reveal the insight mechanism during operation of compactly assembled industrial PtHE plants.Then,the development trends of core components in PtHE plants,including electrocatalysts,electrode plates and operation strategy,are reviewed,respectively.Research thrusts needed for PtHE in carbon-neutral transition are also summarized.Finally,three configurations of the PtHE plant in energy system integration are introduced,which can achieve renewable energy integration and efficient energy utilization.Index Terms-Carbon neutrality,power-to-hydrogen nby electrolysis(PtHE),multiphysics coupling,multidisciplinary.

关键词： Carbon neutrality power-to-hydrogennby electrolysis(PtHE) multiphysics coupling multidisciplinary.

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