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Effect of melt current on multi-physical field and heat flow distribution during ESR process based on model of dynamic formation of slag skin

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Journal of Iron and Steel Research(International) 2023年第6期30卷 1258-1267页

作者： Fu-bin Liu Xin-hao Yu Hua-bing Li Zhou-hua Jiang Hong-chun Zhu Xin Geng School of Metallurgy Northeastern UniversityShenyang 110819LiaoningChina

A numerical model coupled with a multi-physical field based on dynamic formation of slag skin is established.After validation by comparing the experimental and simulation results of depth of metal pool,slag skin thickness and melt rate,it is utilized to investigate the effect of melt current on the coupled multi-physical field,slag skin thickness,metal pool depth and the heat flow distribution during electroslag remelting(ESR)Inconel 625 solidification process.The results showed that with the increase in the melt current,the velocities of ESR system and the temperature of metal pool increased,whereas the highest temperature of slag bath firstly decreased and then increased.With the increase in the melt current,the slag skin thickness,metal pool depth and melt rate increased.Furthermore,the characteristics of the heat flow distribution and the effect of melt current on the heat flow distribution were analysed.

关键词： Electroslag remelting Melt current Slag skin Model multi-physical field

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Numerical simulation of coupling multi-physical field in electrical arc furnace for smelting titanium slag

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Journal of Iron and Steel Research(International) 2023年第11期30卷 2194-2209页

作者： He-nan Cui Tao Li Chen-guang Bai Min Tan Yu-lin Zhu College of Materials Science and Engineering Chongqing UniversityChongqing400044China Chongqing Key Laboratory of Vanadium-Titanium Metallurgy and Advanced Materials Chongqing UniversityChongqing400044China College of Metallurgy and Energy North China University of Science and TechnologyTangshan063210HebeiChina

The smelting reduction process of the ilmenite in an electric arc furnace(EAF)is a commonly used technology for producing titanium slag in the world.It has particular significance to analyze the velocity-temperature-electromagnetics multi-physical field in an EAF for improving its productivity and reducing energy consumption.A transient three-dimensional mathematical model was developed to characterize the flow,heat transfer,and electromagnetic behavior in a titanium slag EAF.For describing the electromagnetic field and its effects on velocity and temperature distribution in the furnace,magnetohydrodynamic equations and conservation equations for mass,momentum,and energy were solved simultaneously by compiling the user-defined function program.The numerical model was verified by comparing with the literature data.The results indicate that the Lorentz force is the main driving force of the velocity and temperature distribution.Moreover,the influence of input current and location of electrodes on the multi-physical field distribution was also investigated.It is found that the appropriate range of input current and diameter of pitch circle are about 30,000 A and 3000-3500 mm,respectively.The mathematical model established can characterize the multi-physical field more accu-rately than before,which can provide valuable guidance for the operation improvement and design optimization of the EAF for producing titanium slag.

关键词： Electric arc furnace Titanium slag Magnetohydrodynamic multi-physical field User-defined function

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Investigating effect of coke porosity on blast furnace performance based on multi-physical fields

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Journal of Iron and Steel Research(International) 2024年第2期31卷 357-367页

作者： Ji Chen Zhao Lei Zhe Yao Li Wang Qiang Ling Ping Cui Anhui Province Key Laboratory of Coal Clean Conversion and High Valued Utilization School of Chemistry and Chemical EngineeringAnhui University of TechnologyMa’anshan243002AnhuiChina Shanxi Academy of Printing Technology Research Institute Co. Ltd.Xi’an710077ShaanxiChina

Reducing coke use is an effective measure to reduce carbon emission and energy consumption in the blast furnace(BF)ironmaking.Essentially,BF is a high-temperature moving bed reactor,where complex physical transformations coupled with complicated reactions occur.This makes it challenging to investigate the factors determining BF performance with the conventional method.A multi-physical field coupling mathematical model of BF was thus developed to describe its mass and heat transfer as well as its intrinsic reactions.Then,the proposed model was validated with the production data.Under coupling conditions,influences of dominating reactions on BF performance(temperature distribution,gas distribution,iron formation reaction,and direct reduction degree)were revealed.The results indicated that coke combustion,indirect reduction,and direct reduction of iron ore mainly took place nearby the shaft tuyere,cohesive zone,and dripping zone,respectively.Besides,the rate of coke solution loss reaction was increased with the rising coke porosity in the cohesive zone.Considering the effect of coke porosity on the efficiency and stability of BF,the coke porosity of 0.42 was regarded as a reasonable value.

关键词： Blast furnace Mathematical model multi-physical field Simulation Coke porosity

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Homogenization Function of Microchannel on Heat Absorber with Compound Parabolic Concentrator

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Journal of Thermal Science 2022年第6期31卷 2022-2031页

作者： WANG Xueqing WU Haifeng MA Yusen WANG Suilin XU Rongji Beijing Engineering Research Center of Sustainable Energy and Buildings Beijing University of Civil Engineering and ArchitectureBeijing 100044China

Microchannels offer unique advantages on heat transfer performance. In this paper, microchannels are applied to the compound parabolic concentrator(CPC) system. A multi-physical field coupling model based on Finite Element Method is proposed to investigate the homogenization effect of the microchannel heat absorber on the CPC non-uniform concentration. The energy conversion process from optics to heat is simulated using TracePro software, and the heat transfer processes in the microchannel are computed by Fluent using user defined functions(UDF). It is found that the microchannels behave well on weakening the influence of the nonuniformity solar heat flux on the performance of the CPC. The temperature nonuniformity of the outlet section is less than 10^(-3) in the direction of fluid flow caused by the microchannel, although the maximum surface heat flux inhomogeneity of the microchannel reaches 2.3. The peak value of the heat flux on the surface of the absorber changes from double peak to single peak, and moves to the edge, resulting in more uneven heat flux distribution with the increase of the incident angle within the acceptance semi-angle of the CPC. The result of TracePro clearly shows that when the concentration ratio is less than 5, the heat flux nonuniformity on the surface of the absorber decreases with the increase in concentration ratio. It was interestingly found that the temperature distribution of the heat transfer fluid has weak sensitivity to the changes of truncation ratio. This work provides a way to design a CPC solar collector.

关键词： solar energy microchannel compound parabolic concentrator multi-physical field

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