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Effect of Ti and Ta content on the oxidation resistance of Co-Ni-based superalloys

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International Journal of Minerals,Metallurgy and Materials 2024年第2期31卷 351-361页

作者： Yuheng Zhang Zixin Li Yunwei Gui Huadong Fu Jianxin Xie Beijing Advanced Innovation Center for Materials Genome Engineering University of Science and Technology BeijingBeijing 100083China Institute of Materials Intelligent Technology Liaoning Academy of MaterialsShenyang 110004China Key Laboratory for Advanced Materials Processing(MOE) University of Science and Technology BeijingBeijing 100083China Beijing Laboratory of Metallic Materials and Processing for Modern Transportation University of Science and Technology BeijingBeijing 100083China

Co-Ni-based superalloys are known for their capability to function at elevated temperatures and superior hot corrosion and thermal fatigue resistance.Therefore,these alloys show potential as crucial high-temperature structural materials for aeroengine and gas turbine hot-end components.Our previous work elucidated the influence of Ti and Ta on the high-temperature mechanical properties of alloys.However,the intricate interaction among elements considerably affects the oxidation resistance of alloys.In this paper,Co-35Ni-10Al-2W-5Cr-2Mo-1Nb-xTi-(5−x)Ta alloys(x=1,2,3,4)with varying Ti and Ta contents were designed and compounded,and their oxidation resistance was investigated at the temperature range from 800 to 1000℃.After oxidation at three test conditions,namely,800℃for 200 h,900℃for 200 h,and 1000℃for 50 h,the main structure of the oxide layer of the alloy consisted of spinel,Cr_(2)O_(3),and Al_(2)O_(3)from outside to inside.Oxides consisting of Ta,W,and Mo formed below the Cr_(2)O_(3)layer.The interaction of Ti and Ta imparted the highest oxidation resistance to 3Ti2Ta alloy.Conversely,an excessive amount of Ti or Ta resulted in an adverse effect on the oxidation resistance of the alloys.This study reports the volatilization of W and Mo oxides during the oxidation process of Co-Ni-based cast superalloys with a high Al content for the first time and explains the formation mechanism of holes in the oxide layer.The results provide a basis for gaining insights into the effects of the interaction of alloying elements on the oxidation resistance of the alloys they form.

关键词： Co-Ni-based superalloys high-temperature oxidation Ti and Ta elements formation mechanism of holes

high-temperature oxidation Behavior and Related Mechanism of RuT400 Vermicular Graphite Iron

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Acta Metallurgica Sinica(English Letters) 2022年第7期35卷 1117-1130页

作者： Yu Chen Jian-chao Pang Shou-xin Li Zhe-feng Zhang Henan Institute of Advanced Technology Zhengzhou UniversityZhengzhou 450001China Shi-Changxu Innovation Center for Advanced Materials Institute of Metal ResearchChinese Academy of SciencesShenyang 110016China

The vermicular graphite iron is an important material with excellent combination properties for cylinder heads of diesel engines,and the high-temperature oxidation is a crucial problem during service of the component.In this study,the oxidation experiment of RuT400 vermicular graphite iron was performed at 500 ℃,and the oxidation time was chosen as 100 h,200 h,300 h,400 h,and 500 h,respectively.Meanwhile,the corresponding microstructure evolution,oxidation kinetics,and oxidation mechanism were discussed.It is found that oxidation pores and oxide layer often appear at the vermicular graphite on the specimen surface;the vermicular graphite plays the role of oxidation channel,and it tends to diff use along the adjacent pearlite and then connect with each other to form oxidation bridges as the oxidation time prolongs.A linear relationship between oxidation weight gain and the thickness of the oxide layer was established and verifi ed well.These results will give a more comprehensive understanding on the oxidation mechanism of vermicular graphite iron and provide certain guidance for design and preparation of anti-oxidation cast irons.

关键词： Vermicular graphite iron high-temperature oxidation Microstructure evolution oxidation mechanism

high-temperature oxidation behavior of DZ125 Ni-based superalloy under tensile stress

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Rare Metals 2022年第12期41卷 4188-4193页

作者： Hong-Yu Qi Xiao-Bo Liang Shao-Lin Li Xiao-Guang Yang School of Energy and Power Engineering Beihang UniversityBeijing 100191China Collaborative Innovation Center of Advanced Aero-Engine Beijing 100191China

The key in antioxidant capacity of aero-engine hot components is the protective oxide scales.Many factors can affect the performance of oxide scales.The effect of tensile stress on high-temperature oxidation behavior of directionally solidified DZ125 Ni-based superalloy was investigated by thermogravimetric analysis(TGA).Tensile samples were subjected to stress of 100 MPa,and the oxidation behavior was studied at 980℃in air.The surface and cross-sectional morphologies of the oxidized coating were analyzed by scanning electron microscope(SEM).The influence of tensile stress on the oxidation behavior of directionally solidified DZ125 Ni-based superalloy at high temperature was discussed.Results show that an applied tensile stress generally leads to larger Cr/Ni mass ratio in the oxide scales,greater overall chromium depletion values directly under the oxide scales,lower specific weight gain values and thinner oxide scales.These factors are attributed to the formation of fast diffusion paths for Cr atoms to diffuse to the surface under tensile stress,thus causing a reduction in the duration of the less protective transient oxidation period and promoting a faster formation of the protective Cr_(2)O_(3)layer.

关键词： DZ125 Ni-based superalloy high-temperature oxidation Tensile stress Diffusion

high-temperature oxidation resistance of ceramic coatings on titanium alloy by micro-arc oxidation in aluminate solution

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Progress in Natural Science:Materials International 2022年第4期32卷 401-406页

作者： Guodong Hao Daiyue Zhang Liyan Lou Longcheng Yin Mudanjiang Normal University Harbin Institute of Technology

Ceramic coatings with aluminum titanuate(Al2TiO5) were prepared on Ti–6Al–4V alloy using pulsed bi-polar Micro-arc oxidation(MAO). The micromorphology and phase composition of the micro-arc-oxidition ceramic coatings on the titanium alloy were characterized by X-ray powder diffraction(XRD), and scanning electron microscopy(SEM) respectively. The results revealed that the distinct discharge channels and pores on the surface of the micro-arc-oxidition coatings appeared, and these channels were connected in the molten state. The electrolyte concentration was inversely proportional to the coating hardness; additionally, the coating prepared with sodium aluminate and sodium hypophosphite concentrations of 4 g/L and 0.5 g/L, respectively, was the most refined after high-temperature sintering, and it was demonstrated to better prevent oxidation. Increasing the electrolyte concentration coincided with fluctuating coating thermal shock resistance. The thermal shock resistance of the coating respectively prepared with sodium aluminate, and the sodium hypophosphite concentrations of 4 g/L and 0.5 g/L was the highest. Additionally, the high-concentration coatings performed significantly better than the low-concentration coatings. The oxidation resistance of the coating samples was also significantly higher than that of the TC4 titanium alloy substrate. The adhesion strength between the coatings and the substrate with and without the sealing treatment was measured by tensile tests. Then, the high-temperature oxidation performance of the coating samples with and without the sealing treatment was investigated by conducting a hightemperature oxidation experiment at a calcinating temperature of 500°C. The results indicate that the adhesion strength between the coatings and substrate was high for the as-prepared and sealed micro-arc oxidation samples regardless of whether they were calcined. The high-temperature oxidation mass increase curves for the sealed and unsealed coating samples calcined at 500°C for 500 h revealed that the

关键词： Micro-arc oxidation Titanium alloy Aluminate high-temperature oxidation Electrolyte concentration

Comparative investigation of microstructure and high-temperature oxidation resistance of high-velocity oxy-fuel sprayed CoNiCrAlY/nano-Al_(2)O_(3) composite coatings using satellited powders

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International Journal of Minerals,Metallurgy and Materials 2023年第9期30卷 1779-1791页

作者： Pejman Zamani Zia Valefi Faculty of Materials and Manufacturing Technologies Malek Ashtar University of TechnologyIsfahan 83145/115Iran

Satellited CoNiCrAlY–Al_(2)O_(3)feedstocks with 2wt%, 4wt%, and 6wt% oxide nanoparticles and pure CoNiCrAlY powder were deposited by the high-velocity oxy fuel process on an Inconel738 superalloy substrate. The oxidation test was performed at 1050℃ for 5, 50, 100,150, 200, and 400 h. The microstructure and phase composition of powders and coatings were characterized by scanning electron microscopy and X-ray diffraction, respectively. The bonding strength of the coatings was also evaluated. The results proved that with the increase in the percentage of nanoparticles(from 2wt% to 6wt%), the amount of porosity(from 1vol% to 4.7vol%), unmelted particles, and roughness of the coatings(from 4.8 to 8.8 μm) increased, and the bonding strength decreased from 71 to 48 MPa. The thicknesses of the thermally grown oxide layer of pure and composite coatings(2wt%, 4wt%, and 6wt%) after 400 h oxidation were measured as 6.5, 5.5, 7.6, and 8.1 μm, respectively.The CoNiCrAlY–2wt% Al_(2)O_(3)coating showed the highest oxidation resistance due to the diffusion barrier effect of well-dispersed nanoparticles. The CoNiCrAlY–6wt% Al_(2)O_(3)coating had the lowest oxidation resistance due to its rough surface morphology and porous microstructure.

关键词： MCrAlY coating CoNiCrAlY-Al_(2)O_(3)composite satellited feedstock microstructure high-temperature oxidation high-velocity oxy-fuel spraying

Influence of Surface Finishing on high-temperature oxidation of AISI Type 444 Ferritic Stainless Steel Used in SOFC Stacks

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Acta Metallurgica Sinica(English Letters) 2017年第8期30卷 697-711页

作者： Valeria Bongiorno Paolo Piccardo Simone Anelli Roberto Spotorno Laboratorio di Metallurgia e Materiali - Dipartimento di Chimica e Chimica Industriale (LMM-DCCI) Universita degli Studi di Genova Via Dodecaneso 31 16146 GenoaItaly

This research is focused on the study of the samples, approximatively 15 × 30 mm^2 sized, that were mechanically cut from two sheets （0.4 and 0.2 mm thick, respectively） of AIS1444 Type ferritic stainless steel （FSS）（DIN 1.4521, Eu designation X2CrMoTil8-2）; this material was in the ＇as-rolled＇ state. Part of these specimens were treated superficially on one side using abrasive SiC papers with different average grit sizes （i.e., 46.2, 30.2, 18.3 gm） and diamond suspension （up to 1 tim） in order to obtain various surface roughness. Both the ＇as-rolled＇ and superficially treated samples were then aged in a muffle fumace in static air according to a thermal cycle corresponding to the curing phase of an experimental glass used as sealing in the solid oxide fuel cell stacks. After aging, the chemical compositions and mor- phological peculiarities of the scale formed depending on the thickness of the samples and their surface state were studied by scanning electron microscopy, energy-dispersive spectroscopy, micro-Raman spectroscopy, bright field light optical microscopy. The obtained results show that all scales formed consist of an inner Cr2O3 subscale and an outer （Mn,Cr）3O4 spinel layer; the relationship between FSS grain size and scale microstructural features is consistent on the samples with mirror-like surface only; the scale thicknesses on SiC grinded samples are comparable; the scales covering the ＇as-rolled＇ surfaces are morphologically similar to those grown on the surfaces finished with the 30.2 and 18.3 μm SiC papers, and their thicknesses show an intermediate situation between the abraded and the mirror-like specimens. The last described characteristics depend mainly on the surface and microstructural peculiarities resulting from the rolling process.

关键词： AISI Type 444 SOFC stacks Surface roughness Microstructure Surface finishing high-temperature oxidation

high-temperature oxidation behavior of 9Cr‒5Si‒3Al ferritic heat-resistant steel

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International Journal of Minerals,Metallurgy and Materials 2020年第9期27卷 1244-1250页

作者： Jun-jun Yan Xue-fei Huang Wei-gang Huang College of Materials Science and Engineering Sichuan UniversityChengdu 610065China

To improve the oxidation properties of ferritic heat-resistant steels,an Al-bearing 9Cr‒5Si‒3Al ferritic heat-resistant steel was designed.We then conducted cyclic oxidation tests to investigate the high-temperature oxidation behavior of 9Cr‒5Si and 9Cr‒5Si‒3Al ferritic heat-resistant steels at 900 and 1000℃.The characteristics of the oxide layer were analyzed by X-ray diffraction,scanning electron microscopy,and energy dispersive spectroscopy.The results show that the oxidation kinetics curves of the two tested steels follow the parabolic law,with the parabolic rate constant kp of 9Cr‒5Si‒3Al steel being much lower than that of 9Cr‒5Si steel at both 900 and 1000℃.The oxide film on the surface of the 9Cr‒5Si alloy exhibits Cr2MnO4 and Cr2O3 phases in the outer layer after oxidation at 900 and 1000℃.However,at oxidation temperatures of 900 and 1000℃,the oxide film of the 9Cr‒5Si‒3Al alloy consists only of Al2O3 and its oxide layer is thinner than that of the 9Cr‒5Si alloy.These results indicate that the addition of Al to the 9Cr‒5Si steel can improve its high-temperature oxidation resistance,which can be attributed to the formation of a continuous and compact Al2O3 film on the surface of the steel.

关键词： ferritic heat-resistant steel high-temperature oxidation oxidation kinetics aluminum

Surface Microstructure and high temperature oxidation Resistance of Thermal Sprayed NiCoCrAlY Bond-Coat Modified by Cathode Plasma Electrolysis

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Journal of Materials Science & Technology 2017年第9期33卷 1055-1060页

作者： Shunjie Deng Peng Wang Yedong He Jin Zhang Beijing Key Laboratory for Corrosion Erosion and Surface TechnologyUniversity of Science and Technology Beijing

The surface properties of the air-plasma sprayed bond-coat have been modified by cathode plasma electrolysis（CPE）. After modification, a re-melted layer without obvious pores and oxide stringers is formed,the gain size of re-melted layer is approximately 80–120 nm. It is shown, from cyclic oxidation at 1100℃,that a thin oxide scale mainly composed of α-Al;O;has been formed on the modified bond-coat and the oxidation resistance of the modified bond-coat has been significantly improved. Such beneficial result can be attributed to following effects: during CPE process, the plasma discharges with high temperature take place on the bond-coat surface. With plasma discharge treatment, the surface is melted and quickly re-solidified, the grain size decreases, and the pores and oxide stringers disappear. During cyclic oxidation, owing to the above modification of surface properties, the critical content of Al for selective oxidation is significantly decreased. Therefore, a continuous Al;O;scale is formed.

关键词： Cathode plasma electrolysis NiCoCrAlY bond-coat Surface modification Microstructure high-temperature oxidation

high-temperature oxidation Behavior of a high Manganese Austenitic Steel Fe–25Mn–3Cr–3Al–0.3C–0.01N

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Acta Metallurgica Sinica(English Letters) 2014年第3期27卷 401-406页

作者： Xiaoyun Yuan Yantao Yao Liqing Chen State Key Laboratory of Rolling and Automation Northeastern University

In this paper, a Fe-Mn-Al-C austenitic steel with certain addition of Cr and N alloy was used as experimental material. By using the SETSYS Evolution synchronous differential thermal analysis apparatus, the scanning electron microscope （SEM）, the electron microprobe （EPMA） and the X-ray diffraction （XRD）, the high-temperature oxidation behavior microstructure and the phase compositions of this steel in air at 600-1,000 ℃ for 8 h have been studied. The results show that in the whole oxidation temperature range, there are three distinct stages in the mass gain curves at temperature higher than 800 ℃ and the oxidation process can be divided into two stages at temperature lower than 800 ℃. At the earlier stage the gain rate of the weight oxidized in temperature range of 850 ℃ to 1,000 ℃ are extremely lower. The oxidation products having different surface microstructures and phase compositions were produced in oxidation reaction at different temperatures. The phase compositions of oxide scale formed at 1,000 ℃ are composed of Fe and Mn oxide without Cr. However, protective film of Cr oxide with complicated structure can be formed when the oxidation temperature is lower than 800 ℃.

关键词： high manganese austenitic steel high-temperature oxidation Microstructure Phase composition