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high cr white cast iron/carbon steel bimetal liner by lost foam casting with liquid-liquid composite process

China Foundry 2012年第2期9卷 136-142页

作者： Xiao Xiaofeng Ye Shengping YinWeixin Zhou Xiaoguang Xue Qiong State Key Laboratory of Material Processing and Die&Mould Technology Huazhong University of Science and TechnologyWuhan 430074China School of Mechanical Engineering and Automation Wuhan Textile UniversityWuhan 430073China Wuhan ZhiKe Abrasive-Resistant Material S&T Development Co. LtdWuhan 430073China College of Science Wuhan University of TechnologyWuhan 430079China

Liners in wet ball mill for mineral processing industry must bear abrasive wear and corrosive wear, and consequently, the service life of the liner made from traditional materials, such as Hadfield steel and alloyed steels, is typically less than ten months. Bimetal liner, made from high cr white cast iron and carbon steel, has been successfully developed by using liquid-liquid composite lost foam casting process. The microstructure and interface of the composite were analyzed using optical microscope, SEM, EDX and XRD. Micrographs indicate that the boundary of bimetal combination regions is staggered like dogtooth, two liquid metals are not mixed, and the interface presents excellent metallurgical bonding state. After heat treatment, the composite liner specimens have shown excellent properties, including hardness 〉 61 HRC, fracture toughness ak 〉16.5 ***2 and bending strength 〉1,600 MPa. Wear comparison was made between the bimetal composite liner and alloyed steel liner in an industrial hematite ball mill of WISCO, and the results of eight-month test in wet grinding environment have proved that the service life of the bimetal composite liner is three times as long as that of the alloyed steel liner.

关键词： bimetal liner liquid-liquid composite process lost foam casting high cr white cast iron

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HCWCI/Carbon Steel Bimetal Liner by Liquid-Liquid Compound Lost Foam casting

引用

Journal of iron and Steel Research International 2012年第10期19卷 13-19页

作者： XIAO Xiao-feng1,2, YE Sheng-ping2, YIN Wei-xin3, XUE Qiong4 (1. School of Mechanical Engineering and Automation, Wuhan Textile University, Wuhan 430073, Hubei, China 2. State Key Laboratory of Material Processing and Die and Mould Technology, Huazhong University of Science and Technology, Wuhan 430074, Hubei, China 3. Wuhan Zhike Abrasive-Resistant Material Science and Technology Development Co Ltd, Wuhan 430073, Hubei, China 4. College of Science, Wuhan University of Technology, Wuhan 430079, Hubei, China) School of Mechanical Engineering and Automation Wuhan Textile University Wuhan Hubei China State Key Laboratory of Material Processing and Die and Mould Technology Huazhong University of Science and Technology Wuhan Hubei China Wuhan Zhike Abrasive-Resistant Material Science and Technology Development Co Ltd Wuhan Hubei China College of Science Wuhan University of Technology Wuhan Hubei China

Impact, friction and corrosion from the grinding balls and the grinding medium during the mineral processing result in liner breakage. Liner, made from Hadfield steel or alloyed steel, could not have served in wet grinding environment for more than ten months. Composite liner, made from HCWCI (high cr white cast iron) and carbon steel, has been developed successfully with liquid-liquid composing process based on LFC (lost foam casting). The microstructure of composite was analyzed with optical microscope, SEM (scanning electron microscope)/EDX energy-dispersive X-ray and XRD (X-ray diffraction). According to micrograph, the combination region of two metals was staggered like dogtooth, no mixtures occurred between two liquid metals, and its interface presented excellent metallurgical bonding state. The results of mechanical property test show that, the hardness of HRC, the fracture toughness, and the bending strength are more than 61, 16.5 J/cm2 and 1 600 MPa, respectively. Comparison between liners made from bimetal composite and alloyed steel has also been investigated in industrial hematite ball mill. The results of eight months test in wet grinding environment prove that the service life of bimetal composite liner is three times as long as that of one made from alloyed steel.

关键词： composite liner bimetal liquid-liquid compound composite interface lost foam casting high cr white cast iron

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