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Journal of Materials Science & Technology 2023年第23期154卷 232-240页

作者： Chen Liu Wenchao Yang Kaili Cao Pengfei Qu Jiarun Qin Jun Zhang Lin Liu State Key Laboratory of Solidification Processing Northwestern Polytechnical UniversityXi’an 710072China

A new insight into the microstructural stability was proposed in Ni-based single crystal superalloys with Ru addition,and the element segregation behavior atγ/γ′interface was investigated by three-dimensional atom probe technology(3D-APT).After standard heat treatment,it was found that Ru addition barely altered the element partitioning coefficient betweenγmatrix andγ′phase,and no element-segregation layer was observed atγ/γ′interface.During the heat exposure at 1100°C,Ru addition obviously promoted the rafting of theγ′precipitates and inhibited the precipitation of topological close-packed(TCP)phases.It was more important that an element-segregation layer containing Re,Co,and Cr was formed in theγmatrix close to theγ/γ′interface due to an“uphill diffusion”effect,and its concentration was obviously reduced after Ru addition.Finally,the microstructural stability based on the element segregation behavior atγ/γ′interface was discussed.This element-segregation layer increased theγ/γ′interfacial energy by increasing the absolute value of the lattice misfit ofγ/γ′interface to promote the rafting of theγ′precipitates after Ru addition.On the other hand,the decrease of the segregation concentration of Re,Co,and Cr elements as TCP phase-forming elements near theγ/γ′interface due to a“reverse partitioning”effect inhibits the precipitation of TCP phases in Ni-based single crystal superalloys after Ru addition.

关键词： Ni-based single crystal superalloys Ru element element segregation TCP phase γ′rafting

Multi-physical fields distribution in billet during helical electromagnetic stirring:A numerical simulation research

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China Foundry 2024年第1期21卷 51-59页

作者： Dong Pan Qing-tao Guo Kai-lun Zhang Fu-zhi Yu Yu-ying Li Yu-bao Xiao State Key Laboratory of Metal Materials for Marine Equipment and Application Anshan 114009LiaoningChina Ansteel Beijing Research Institute Co. Ltd.Beijing 102200China

Electromagnetic stirring is one of the widely applied techniques to modify the quality of casting billets.Different from conventional rotate stirring,the helical stirring is more professional in assisting multi-dimensional flow of molten metal and eliminating solidification defects.In this study,the single-winding helical stirring(SWHS)was introduced,offering advantages such as smaller volume and lower electromagnetic shielding compared to traditional helical stirring methods.Following a comprehensive numerical simulation,the stirring parameters of SWHS were adjusted to yoke inclination angle of 43°and frequency of 12 Hz.The higher electromagnetic force and flow velocity in drawing direction,as well as the lower temperature gradient induced by the SWHS,are positive factors for homogeneous solidification of billet.The experimental results on Al-8%Si alloy and 0.4%C-1.1%Mn steel demonstrate that compared to rotate stirring,the SWHS process can induce better billet quality and is more effective in accelerating the equiaxed expansion and reducing element segregation.The SWHS process can enhance the equiaxed ratio of the billet by 58.3%and reduce segregation degree of carbon element by 10.97%.Consequently,SWHS holds great promise as a potential approach for improving the quality of continuous casting billets.

关键词： billet electromagnetic stirring helical solidification element segregation numerical simulation

Improving creep strength of the fine-grained heat-affected zone of novel 9Cr martensitic heat-resistant steel via modified thermo-mechanical treatment

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International Journal of Minerals,Metallurgy and Materials 2024年第5期31卷 1037-1047页

作者： Jingwen Zhang Liming Yu Yongchang Liu Ran Ding Chenxi Liu Zongqing Ma Huijun Li Qiuzhi Gao Hui Wang State Key Lab of Hydraulic Engineering Simulation and Safety Tianjin Key Lab of Composite and Functional MaterialsTianjin UniversityTianjin 300072China School of Resources and Materials Northeastern University at QinhuangdaoQinhuangdao 066004China School of Mechanical Engineering Chengdu UniversityChengdu 610106China

The infamous type Ⅳ failure within the fine-grained heat-affected zone (FGHAZ) in G115 steel weldments seriously threatens the safe operation of ultra-supercritical (USC) power plants.In this work,the traditional thermo-mechanical treatment was modified via the replacement of hot-rolling with cold rolling,i.e.,normalizing,cold rolling,and tempering (NCT),which was developed to improve the creep strength of the FGHAZ in G115 steel weldments.The NCT treatment effectively promoted the dissolution of preformed M_(23)C_(6)particles and relieved the boundary segregation of C and Cr during welding thermal cycling,which accelerated the dispersed reprecipitation of M_(23)C_(6) particles within the fresh reaustenitized grains during post-weld heat treatment.In addition,the precipitation of Cu-rich phases and MX particles was promoted evidently due to the deformation-induced dislocations.As a result,the interacting actions between precipitates,dislocations,and boundaries during creep were reinforced considerably.Following this strategy,the creep rupture life of the FGHAZ in G115 steel weldments can be prolonged by 18.6%,which can further push the application of G115 steel in USC power plants.

关键词： G115 steel fine-grained heat-affected zone creep strength element segregation nano-sized precipitates

element segregation behavior of aluminum-copper alloy ZL205A

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China Foundry 2014年第6期11卷 510-515页

作者： Fan Li Hao Qitang Xian Fuchao State Key Laboratory of Solidifi cation Processing Northwestern Polytechnical University Tianjin Long March Space Rocket Manufacturing Company Limited

In aluminum-copper alloy, the segregation has a severe bad effect on the alloying degree, strength and corrosion resistance. A deeper understanding of element segregation behavior will have a great signif icance on the prevention of segregation. In the study, the element segregation behavior of ZL205 A aluminum-copper alloy was investigated by examining isothermally solidifi ed samples using scanning electron microscopy and energy dispersive spectroscopy. The calculated results of segregation coeffi cients show that Cu and Mn are negative segregation elements; while Ti, V and Zr are positive segregation elements. The sequence of element segregation degree from the greatest to the least in ZL205 A alloy is Cu, Mn, V, Ti, Zr and Al. The density of residual liquid is expected to increase with a decrease in the quenching temperature ranging from 630 ℃ to 550 ℃. The calculated results conf irm that the quenching temperature has an insignif icant effect on the liquid density; and the variation of density is mainly due to element segregation. Consequently, segregations of Al, Cu and Mn lead to an increase in density, but Ti, V and Zr present the opposite effect. The contribution of each element to the variation of the liquid density was analyzed. The sequence of contributions of alloying elements to the variation of total liquid density is Cu>Al>Mn>V>Ti>Zr.

关键词： ZL205A isothermal solidifi cation element segregation segregation coeffi cient liquid density

Hot cracking behavior of large size GH4742 superalloy vacuum induction melting ingot

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Journal of Iron and Steel Research(International) 2022年第9期29卷 1505-1512页

作者： Liang Zhang Lei Wang Yang Liu Xiu Song Teng Yu Ran Duan Key Laboratory for Anisotropy and Texture of Materials Ministry of EducationSchool of Materials Science and EngineeringNortheasternUniversityShenyang 110819LiaoningChina High Temperature Materials Division Fushun Special Steel Co.Ltd.Fushun 113001LiaoningChina Gaona Aero Material Co. Ltd.Beijing 100081China

The developing of large size superalloy vacuum induction melting(VIM)ingots is limited owing to hot cracking,The hot cracking behavior of the large size GH4742 superalloy VIM ingot was investigated via experiment and simulation.The microstructure was examined by optical microscopy,and element segregation was investigated by electron probe microanalysis.The solidification temperature range and yield strength at high temperature(YSHT)were calculated by JMatPro software.The results show that the variations of microstructure and element segregation in different locations are caused by different cooling rates.Moreover,the larger secondary dendrite arm spacing and serious element segregation of Nb accelerate hot cracking of the VIM ingot.In addition,the solidification temperature range is wider,and YSHT is lower in center than at edge of the ingot.Therefore,the hot cracking susceptibility is the highest in the center of the GH4742 superalloy VIM ingot.The critical criterion of element segregation for hot cracking is that the partition coeffcient of Nb should be larger than 0.5.

关键词： Hot cracking Large size-Superlloy Vacuum induction melting ingot element segregation

Influence of rare earth Ce on hot deformation behavior of as-cast Mn18Cr18N high nitrogen austenitic stainless steel

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International Journal of Minerals,Metallurgy and Materials 2023年第2期30卷 324-334页

作者： Yushuo Li Yanwu Dong Zhouhua Jiang Qingfei Tang Shuyang Du Zhiwen Hou School of Metallurgy Northeastern UniversityShenyang 110819China State Key Laboratory of Rolling and Automation Northeastern UniversityShenyang 110819China

The hot deformation behavior of Mn18Cr18N and Mn18Cr18N+Ce high nitrogen austenitic stainless steels at 1173-1473 K and 0.01-1 s^(-1) were investigated by thermal compression tests.The influence mechanism of Ce on the hot deformation behavior was analyzed by Ce-containing inclusions and segregation of Ce.The results show that after the addition of Ce,large,angular,hard,and brittle inclusions(TiN-Al_(2)O_(3),TiN,and Al_(2)O_(3)) can be modified to fine and dispersed Ce-containing inclusions(Ce-Al-O-S and TiN-Ce-Al-O-S).During the solidification,Ce-containing inclusions can be used as heterogeneous nucleation particles to refine as-cast grains.During the hot deformation,Ce-containing inclusions can pin dislocation movement and grain boundary migration,induce dynamic recrystallization(DRX)nucleation,and avoid the formation and propagation of micro cracks and gaps.In addition,during the solidification,Ce atoms enrich at the front of solid-li-quid interface,resulting in composition supercooling and refining the secondary dendrites.Similarly,during the hot deformation,Ce atoms tend to segregate at the boundaries of DRX grains,inhibiting the growth of grains.Under the synergistic effect of Ce-containing inclusions and Ce segregation,although the hot deformation resistance and hot deformation activation energy are improved,DRX is more likely to occur and the size of DRX grains is significantly refined,and the problem of hot deformation cracking can be alleviated.Finally,the microhardness of the samples was measured.The results show that compared with as-cast samples,the microhardness of hot-deformed samples increases signific-antly,and with the increase of DRX degree,the microhardness decreases continuously.In addition,Ce can affect the microhardness of Mn18Cr18N steel by affecting as-cast and hot deformation microstructures.

关键词： rare earth hot deformation Mn18Cr18N steel non-metallic inclusions element segregation microhardness

Effects of Homogenization Treatment on the Microsegregation of a Ni-Co Based Superalloy Produced by Directional Solidification

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Acta Metallurgica Sinica(English Letters) 2021年第7期34卷 943-954页

作者： Zijian Zhou Rui Zhang Chuanyong Cui Yizhou Zhou Xiaofeng Sun Shi-Changxu Innovation Center for Advanced Materials Institute of Metal ResearchChinese Academy of SciencesShenyang 110016China School of Materials Science and Engineering University of Science and Technology of ChinaShenyang 110016China

To reduce microsegregation,a series of homogenization treatments were carried out on a Ni-Co based superalloy prepared through directional solidification(DS).The element segregation characteristics and microstructural evolution were investigated by optical microscopy(OM),scanning electron microscopy(SEM),and electron probe microanalysis(EPMA).The results show that the elements are non-uniformly distributed in the solidified superalloy,in which W and Ti have the greatest tendency of microsegregation.Furthermore,severe microsegregation leads to complicated precipitations,includingη-Ni_(3) Ti and eutectic(γ+γ’).EPMA results show that Al and Mo are uniformly distributed between the eutectic(γ+γ’)andγmatrix,whereas Ti is segregated in the eutectic(γ+γ’)andηphases.The positive segregation element Ti,which is continuously rejected into the remaining liquid duringγmatrix solidification,promotes the formation of eutectic(γ+γ’)and the transformation of theηphase.According to the homogenization effect,the optimal single-stage homogenization process of this alloy is 1180℃for 2 h because of the sufficient diffusion segregation of the elements.In the present study,a kinetic diffusion model was built to reflect the degree of element segregation during homogenization,and the diffusion coefficients of W and Ti were estimated.

关键词： Ni-Co based superalloy element segregation Homogenization Diffusion kinetics