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Energy field-assisted high-speed dry milling green machining technology for difficult-to-machine metal materials

机械工程前沿:英文版 2023年第2期18卷 33-97页

作者： Jin ZHANG Xuefeng HUANG Xinzhen KANG Hao YI Qianyue WANG Huajun CAO College of Mechanical and Vehicle Engineering Chongqing UniversityChongqing 400044China State Key Laboratory of Mechanical Transmissions Chongqing UniversityChongqing 400044China

Energy field-assisted machining technology has the potential to overcome the limitations of machining difficult-to-machine metal materials,such as poor machinability,low cutting efficiency,and high energy ***-speed dry milling has emerged as a typical green processing technology due to its high processing efficiency and avoidance of cutting ***,the lack of necessary cooling and lubrication in high-speed dry milling makes it difficult to meet the continuous milling requirements for difficult-to-machine metal *** introduction of advanced energy-field-assisted green processing technology can improve the machinability of such metallic materials and achieve efficient precision manufacturing,making it a focus of academic and industrial *** this review,the characteristics and limitations of high-speed dry milling of difficult-to-machine metal materials,including titanium alloys,nickel-based alloys,and high-strength steel,are systematically *** laser energy field,ultrasonic energy field,and cryogenic minimum quantity lubrication energy fields are *** analyzing the effects of changing the energy field and cutting parameters on tool wear,chip morphology,cutting force,temperature,and surface quality of the workpiece during milling,the superiority of energy-field-assisted milling of difficult-to-machine metal materials is ***,the shortcomings and technical challenges of energy-field-assisted milling are summarized in detail,providing feasible ideas for realizing multi-energy field collaborative green machining of difficult-to-machine metal materials in the future.

关键词： difficult-to-machine metal material green machining high-speed dry milling laser energy fieldassisted milling ultrasonic energy field-assisted milling cryogenic minimum quantity lubrication energy field-assisted milling

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