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3D FEM simulations and experimental validation of plastic deformation of pure aluminum deformed by ECAP and combination of ECAP and direct extrusion

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Transactions of Nonferrous Metals Society of China 2017年第6期27卷 1338-1352页

作者： Mohamed Ibrahim Abd EL AAL Mechanical engineering Department College of Engineering Prince Sattam Bin Abdulaziz UniversityWadi Addawasir Kingdom of Saudi Arabia Mechanical Design & Production Department Faculty of Engineering Zagazig University Zagazig Egypt

Rigid-viscoplastic3D finite element simulations(3D FEM)of the equal channel angular pressing(ECAP),thecombination of ECAP+extrusion with different extrusion ratios,and direct extrusion of pure aluminum were performed ***3D FEM simulations were carried out to investigate the load-displacement behavior,the plastic deformationcharacteristics and the effective plastic strain homogeneity of Al-1080deformed by different forming *** simulationresults were validated by microstructure observations,microhardness distribution maps and the correlation between the effectiveplastic strain and the microhardness ***3D FEM simulations were performed successfully with a good agreement with theexperimental *** load-displacement curves and the peak load values of the3D FEM simulations and the experimentalresults were close from each *** microhardness distribution maps were in a good conformity with the effective plastic straincontours and verifying the3D FEM simulations *** ECAP workpiece has a higher degree of deformation homogeneity thanthe other deformation *** microhardness values were calculated based on the average effective plastic *** microhardness values fitted the experimental results *** microstructure observations in the longitudinal andtransverse directions support the3D FEM effective plastic strain and microhardness distributions result in different formingprocesses.

关键词： equal channel angular pressing (ECAP) extrusion finite element method (FEM) microhardness deformation homogeneity microstructure

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