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vibration-assisted material damage mechanism:From indentation cracks to scratch cracks

Chinese Journal of Aeronautics 2024年第8期37卷 527-546页

作者： Bingrui LV Bin LIN Tianyi SUI Chunyan LIU Jinshuo ZHANG Longfei WANG Xuhui CHEN Jingguo ZHOU Key Laboratory of Advanced Ceramics and Machining Technology Ministry of EducationTianjin UniversityTianjin 300072China Key Laboratory of Mechanism Theory and Equipment Design of Ministry of Education Tianjin UniversityTianjin 300072China Science and Technology of Advanced Functional Composite Laboratory Aerospace Research Institute of Materials and Processing TechnologyBeijing 100076China

vibration-assisted grinding is one of the most promising technologies for manufacturing optical components due to its efficiency and quality ***,the damage and crack propagation mechanisms of materials in vibration-assisted grinding are not well *** order to elucidate the mechanism of abrasive scratching during vibration-assisted grinding,a kinematic model of vibration scratching was *** influence of process parameters on the evolution of vibration scratches to indentation or straight scratches is revealed by displacement metrics and velocity ***,scratch and vibration scratch experiments were performed on quartz glass,and the results showed that the vibration scratch cracks are a combination of indentation cracks and scratch *** scratch cracks change from indentation cracks to scratch cracks as the indenter moves from the entrance to the exit of the workpiece or as the vibration frequency changes from high to low.A vertical vibration scratch stress field model is established for the first time,which reveals that the maximum principal stress and tensile stress distribution is the fundamental cause for inducing the transformation of the vibration scratch cracking *** model provides a theoretical basis for understanding of the mechanism of material damage and crack propagation during vibration-assisted grinding.

关键词： vibration assisted grinding Indentation vibration scratch Material removal mechanism Stress field model Crack propagation mechanism

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