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Machining the Integral Impeller and Blisk of Aero-Engines:A Review of Surface finishing and Strengthening Technologies

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Chinese Journal of Mechanical Engineering 2017年第3期30卷 528-543页

作者： Youzhi Fu Hang Gao Xuanping Wang Dongming Guo key laboratory for precision and non-traditional machining technology of ministry of education dalian university of technologyDalian 116024China

The integral impeller and blisk of an aero-engine are high performance parts with complex structure and made of difficult-to-cut materials. The blade surfaces of the integral impeller and blisk are functional surfaces for power transmission, and their surface integrity has signif- icant effects on the aerodynamic efficiency and service life of an aero-engine. Thus, it is indispensable to finish and strengthen the blades before use. This paper presents a comprehensive literature review of studies on finishing and strengthening technologies for the impeller and blisk of aero-engines. The review includes independent and inte- grated finishing and strengthening technologies and dis- cusses advanced rotational abrasive flow machining with back-pressure used for finishing the integral impeller and blisk. A brief assessment of future research problems and directions is also presented.

关键词： Integral impeller and blisk Aero-engine surface integrity Surface finishing surface strengthening

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Influence of Surface finishing on High-Temperature Oxidation of AISI Type 444 Ferritic Stainless Steel Used in SOFC Stacks

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Acta Metallurgica Sinica(English Letters) 2017年第8期30卷 697-711页

作者： Valeria Bongiorno Paolo Piccardo Simone Anelli Roberto Spotorno Laboratorio di Metallurgia e Materiali - Dipartimento di Chimica e Chimica Industriale (LMM-DCCI) Universita degli Studi di Genova Via Dodecaneso 31 16146 GenoaItaly

This research is focused on the study of the samples, approximatively 15 × 30 mm^2 sized, that were mechanically cut from two sheets （0.4 and 0.2 mm thick, respectively） of AIS1444 Type ferritic stainless steel （FSS）（DIN 1.4521, Eu designation X2CrMoTil8-2）; this material was in the ＇as-rolled＇ state. Part of these specimens were treated superficially on one side using abrasive SiC papers with different average grit sizes （i.e., 46.2, 30.2, 18.3 gm） and diamond suspension （up to 1 tim） in order to obtain various surface roughness. Both the ＇as-rolled＇ and superficially treated samples were then aged in a muffle fumace in static air according to a thermal cycle corresponding to the curing phase of an experimental glass used as sealing in the solid oxide fuel cell stacks. After aging, the chemical compositions and mor- phological peculiarities of the scale formed depending on the thickness of the samples and their surface state were studied by scanning electron microscopy, energy-dispersive spectroscopy, micro-Raman spectroscopy, bright field light optical microscopy. The obtained results show that all scales formed consist of an inner Cr2O3 subscale and an outer （Mn,Cr）3O4 spinel layer; the relationship between FSS grain size and scale microstructural features is consistent on the samples with mirror-like surface only; the scale thicknesses on SiC grinded samples are comparable; the scales covering the ＇as-rolled＇ surfaces are morphologically similar to those grown on the surfaces finished with the 30.2 and 18.3 μm SiC papers, and their thicknesses show an intermediate situation between the abraded and the mirror-like specimens. The last described characteristics depend mainly on the surface and microstructural peculiarities resulting from the rolling process.

关键词： AISI Type 444 SOFC stacks surface roughness Microstructure Surface finishing High-temperature oxidation

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surface processing for iron-based degradable alloys:A preliminary study on the importance of acid pickling

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Bioactive Materials 2022年第5期7卷 166-180页

作者： Leticia Marin de Andrade Carlo Paternoster Pascale Chevallier Sofia Gambaro Paolo Mengucci Diego Mantovani Laboratory for Biomaterials and Bioengineering Canada Research Chair I in Biomaterials and Bioengineering for the Innovation in SurgeryDepartment of Min-Met-Materials EngineeringResearch Center of CHU de QuebecDivision of Regenerative MedicineLaval UniversityQuebec CityQCG1V 0A6Canada National Research Council Institute of Condensed Matter Chemistry and Technologies for Energy CNR-ICMATEGenoa16149Italy Polytechnic University of Marche Ancona60121Italy

The formation of a heterogeneous oxidized layer,also called scale,on metallic surfaces is widely recognized as a rapid manufacturing event for metals and their alloys.Partial or total removal of the scale represents a mandatory integrated step for the industrial fabrication processes of medical devices.For biodegradable metals,acid pickling has already been reported as a preliminary surface preparation given further processes,such as electropolishing.Unfortunately,biodegradable medical prototypes presented discrepancies concerning acid pickling studies based on samples with less complex geometry(e.g.,non-uniform scale removal and rougher surface).Indeed,this translational knowledge lacks a detailed investigation on this process,deep characterization of treated surfaces properties,as well as a comprehensive discussion of the involved mechanisms.In this study,the effects of different acidic media(HCl,HNO_(3),H_(3)PO_(4),CH_(3)COOH,H_(2)SO_(4) and HF),maintained at different temperatures(21 and 60℃)for various exposition time(15-240 s),on the chemical composition and surface properties of a Fe-13Mn-1.2C biodegradable alloy were investigated.Changes in mass loss,morphology and wettability evidenced the combined effect of temperature and time for all conditions.Pickling in HCl and HF solutions favor mass loss(0.03-0.1 g/cm^(2))and effectively remove the initial scale.

关键词： Biodegradable metals Iron-based alloys Acid pickling Surface finishing Pre-treatment

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Direct Rapid Prototyping of Metal Parts by Hybrid of Plasma Deposition and Milling Machine

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Computer Aided Drafting,Design and Manufacturing 2006年第2期16卷 18-22页

作者： XIONG Xin-hong ZHANG Hai-ou WANG Gui-lan State Key Laboratory of Plastic Forming Simulation and Die and Mould Technology Huazhong University of Science and Technology Wuhan 430074 China

General principle and layout of the prototype machine is introduced. Primary results of producing a metal vase to investigate the proper selection of numerous technical parameters are presented.

关键词： direct manufacturing HPDM plasma deposition Surface finishing metal part

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