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Modeling of gas porosity and microstructure formation during dendritic and eutectic solidification of ternary Al-Si-Mg alloys

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Journal of Materials Science & Technology 2021年第17期76卷 76-85页

作者： Mengdan Hu Taotao Wang Hui Fang Mingfang Zhu Jiangsu Key Laboratory of Advanced Metallic Materials School of Materials Science and EngineeringSoutheast UniversityNanjing211189China

A two-dimensional(2-D)multi-component and multi-phase cellular automaton(CA)model coupled with the Calphad method and finite difference method(FDM)is proposed to simulate the gas pore formation and microstructures in solidification process of hypoeutectic Al-Si-Mg *** this model,the pore growth,and dendritic and eutectic solidification are simulated using a CA *** achieve the equilibrium among multiple phases during ternary Al-based alloy solidification,the phase transition thermodynamics and kinetics are evaluated by adopting the Calphad *** diffusion equations of hydrogen and two solutes are solved by *** developed CA-FDM coupled model can be used for simulating the evolution of gas microporosity and microstructures,involving dendrites and irregular binary and ternary eutectics,of ternary hypoeutectic Al-Si-Mg *** has the capability of reproducing the interactions between the hydrogen microporosity formation and the growth of dendrites and eutectics,the competitive growth among the growing gas pores of different sizes,together with the time-evolving concentration fields of hydrogen and *** simulated morphology of gas pore and microstructure has a good agreement with the experimental *** influences of the initial hydrogen concentration and cooling rate on the microporosity formation are *** is found that the main portion of porosity formation occurs in the eutectic solidification stage through analyzing the profiles of porosity percentage and solid fraction varying with solidification *** varying features of simulated porosity percentage,the maximum and average pores radii indicate that increasing initial hydrogen concentration promotes the formation of higher final porosity percentage and larger pores,while the size of gas pores will significantly reduce with increasing cooling rate,leading to a lower final porosity percentage.

关键词： Porosity solidification microstructures Ternary Al-Si based alloys Diffusion Cellular automaton

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Microstructure and mechanical properties of Al-5.5Fe-1.1V-0.6Si alloy solidified under near-rapid cooling and with Ce addition

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Rare Metals 2018年第12期37卷 1070-1075页

作者： Yu-Lin Liu Lei Luo Ming-Ze Shun Li Zhang Yu-Hua Zhao Bao-Lin Wu Liaoning Provincial Key Laboratory of Light Alloys and Processing Technology School of Materials Science and Engineering Shenyang Aerospace University

Al-Fe-V-Si alloys were developed for use at elevated temperature and usually produced through a rapid solidification-powder metallurgy route. In this work, effort was made to produce the material via casting route. The studied alloys were cast under the condition of near-rapid cooling. The influence of Ce addition on microstructure and mechanical properties of near-rapid solidified alloys were investigated. The results indicate that the as-cast microstructure of Al-5.5 Fe-1.1 V-0.6 Si alloy is significantly refined when the alloy was solidified under nearrapid cooling. Adding Ce results in the further refinement of intermetallic compound and the formation of an Al-V-Ce phase which replaces the primary phase Al(Fe,V)Si. The mechanical properties of the alloy are significantly improved by Ce addition: More than 70% increase in tensile strength and elongation is achieved by adding 1.00 wt% Ce to the alloy. It is concluded that near-rapid cooling and Ce addition are effective in improving mechanical properties of cast Al-5.5 Fe-1.1 V-0.6 Si alloy.

关键词： Aluminum alloys Al-Fe-V-Si alloy Rapid solidification solidification microstructures Mechanical properties

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