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A multi-order method for predicting stability of a multi-delay milling system considering helix angle and run-out effects

引用

Chinese Journal of Aeronautics 2018年第6期31卷 1375-1387页

作者： Shanglei JIANG Yuwen SUN Key Laboratory for Precision and Non-Traditional Machining Technology of the Ministry of Education Dalian University of Technology

In this paper, a multi-delay milling system considering helix angle and run-out effects is firstly established. An exponential cutting force model is used to model the interaction between a work-piece and a cutting tool, and a new approach is presented for accurately calibrating exponential cutting force coefficients and cutter run-out parameters. Furthermore, based on an implicit multi-step Adams formula and an improved precise time-integration algorithm, a novel stability prediction method is proposed to predict the stability of the system. The involved time delay term and periodic coefficient term are integrated as a comprehensive state term in the integral response which is approximated by the Adams formula. Then, a Floquet transition matrix with an arbitraryorder form is constructed by using a series of matrix multiplication, and the stability of the system is determined by the Floquet theory. Compared to classical semi-discretization methods and fulldiscretization methods, the developed method shows a good performance in convergence, efficiency,accuracy, and multi-order complexity. A series of cutting tests is further carried out to validate the practicability and effectiveness of the proposed method. The results show that the calibration process needs a time of less than 5 min, and the stability prediction method is effective.

关键词： Cutting force Floquet theory Milling stability Multi-delay milling system run-out

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Characterization of machine tools and measurement system for micromilling

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Nanotechnology and Precision Engineering 2019年第1期2卷 23-28页

作者： Andrea Abeni Matteo Lancini Aldo Attansio Department of Mechanical and Industrial Engineering University of Brescia

Technological progress has led to increased demand for small components with tiny features, which cannot be achieved through conventional machining. Industrial application of processes based on microcutting is limited by some issues concerning the geometrical scale. The process performance is significantly affected by milling machine, tool holder, tool, workpiece material microstructure, workpiece fixtures, and process parameters. At present, an ultimate micromachining assessment procedure is not available. This study aims to propose and conduct an experiment on a testing procedure for micromilling. The set up to be implemented and the output to be considered are defined and described. Three major stages are identified: estimation of the effective bandwidth of the load cell–tool holder system, the milling machine natural frequency measurement, and micromilling test execution. The entire procedure is performed, and its robustness is demonstrated.

关键词： Micromilling Machine tool performance test Tool run-out Force analysis Modal analysis

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