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Low-cost surface modification of a biomedical Zr-2.5Nb alloy fabricated by electron beam melting

Journal of Materials Science & Technology 2023年第12期143卷 178-188页

作者： Caixu Wang Xiaoli Zhao Shujun Li Lu Liu Deliang Zhang Mitsuo Niinomi School of Materials Science and Engineering Northeastern UniversityShenyang 110819China Shi-changxu Innovation Center for Advanced Materials Institute of Metal ResearchChinese Academy of SciencesShenyang 110016China Key Laboratory of Data Analytics and Optimization for Smart Industry(Ministry of Education) Northeastern UniversityShenyang 110819China Tianjin Key Laboratory of Bone Implants Interface Functionalization and Personalization Tianjin 300190China Institute for Materials Research Tohoku UniversitySendaiMiyagi 9808577Japan Division of Materials and Manufacturing Science Graduate School of EngineeringOsaka UniversityOsaka 565-0871Japan Department of Materials Science and Engineering Graduate School of Science and TechnologyMeijo UniversityNagoya 468-8502Japan Faculty of Chemistry Materials and BioengineeringKansai UniversityOsaka 564-860Japan

The Zr-2.5Nb alloy with a fine microstructure consisting ofαlaths was successfully prepared by electron beam melting(EBM).The thermal oxidation behaviors and kinetics of the as-built,and the EBM-built and hot isostatically pressed(HIPed)Zr-2.5Nb materials in a temperature range of 450-600°C were in-vestigated and compared with those of the alloy prepared by conventional casting and forging.It was found that the oxidation kinetics of the as-built and the forged materials followed the parabolic rate law during isothermal oxidation at 550°C,but the HIPed materials exhibited a parabolic-to-linear kinetic transition,suggesting that the larger grain sizes enhanced the oxidation.The oxide layers of all materials were composed of a large fraction of monoclinic zirconia phase(m-ZrO_(2))and a small fraction of tetrago-nal zirconia phase(t-ZrO_(2)),and transformed from t-ZrO_(2)to m-ZrO_(2)with increasing oxidation time.The surface hardness of the as-built,the forged and the HIPed materials increased from 215,204,and 188 HV before oxidation to 902,1070,and 1137 HV after oxidation,respectively.The cross-sections of the materi-als showed the presence of micropores and microcracks inside the oxide layers with thicknesses ranging from 4 to 8μm.With the oxidation temperature of 600°C and oxidation time duration of 3 h,a dense black m-ZrO_(2)oxide layer with smooth surface and 902 HV hardness was obtained on the EBM as-built Zr-2.5Nb materials.

关键词： Zr-2.5Nb alloy Electron beam melting Thermal oxidation oxidation behaviors and kinetics Grain size

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