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Hydrogen-based direct reduction of industrial iron ore pellets:Statistically designed experiments and computational simulation

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International Journal of Minerals,Metallurgy and Materials 2022年第10期29卷 1908-1921页

作者： Patrícia Metolina Tiago Ramos Ribeiro Roberto Guardani Chemical Systems Engineering Center Department of Chemical EngineeringUniversity of São PauloSão Paulo 05508-900Brazil Metallurgical Process Laboratory Institute of Technological ResearchSão Paulo 05508-901Brazil

As part of efforts to reduce anthropogenic CO_(2) emissions by the steelmaking industry,this study investigated the direct reduction of industrially produced hematite pellets with H_(2) using the Doehlert experimental design to evaluate the effect of pellet diameter(10.5-16.5 mm),porosity(0.36-0.44),and temperature(600-1200℃).A strong interactive effect between temperature and pellet size was observed,indicating that these variables cannot be considered independently.The increase in temperature and decrease in pellet size considerably favor the reduction rate,while porosity did not show a relevant effect.The change in pellet size during the reduction was negligible,except at elevated temperatures due to crack formation.A considerable decrease in mechanical strength at high temperatures suggests a maximum process operating temperature of 900℃.Good predictive capacity was achieved using the modified grain model to simulate the three consecutive Non-catalytic gas-solid reactions,considering different pellet sizes and porosities,changes during the reaction from 800 to 900℃.However,for other temperatures,different mechanisms of structural modifications must be considered in the modeling.These results represent significant contributions to the development of ore pellets for CO_(2)-free steelmaking technology.

关键词： hydrogen use Non-catalytic gas-solid reaction grain model porous hematite pellet CO_(2)emissions reduction Doehlert experimental design

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Hole-growth phenomenon during pyrolysis of a cation-exchange resin particle

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Journal of Zhejiang University-Science A(Applied Physics & Engineering) 2022年第12期23卷 974-987页

作者： Zheng-liang HUANG Yun-bo YU Qi SONG Yao YANG Jing-yuan SUN Jing-dai WANG Yong-rong YANG Zhejiang Provincial Key Laboratory of Advanced Chemical Engineering Manufacture Technology College of Chemical and Biological EngineeringZhejiangUniversityHangzhou 310027China State Key Laboratory of Chemical Engineering College of Chemical and Biological EngineeringZhejiang UniversityHangzhou 310027China

A novel central hole-expansion phenomenon is identified, in which the cation-exchange resin is pyrolyzed in a mixed atmosphere of nitrogen and oxygen at 400–500 ℃. In this reaction, the reaction path is predictable and always starts from the center of the resin particle to form a central hole, then continues and expands around the hole, finally forming a uniformly distributed hole group;the particle surface remains intact. Analysis shows that this formation mode is due to the different reaction paths of sulfonic groups between the surface and interior of the particle, caused by the temperature difference. On the surface, transformation reactions happen at high temperatures(410–500 ℃) to form stable organic sulfur structures, while decomposition occurs inside the particle at a relatively low temperature(<410 ℃) and promotes complete pyrolysis of the copolymer matrix to form holes.

关键词： Non-catalytic gas-solid reaction Cation-exchange resin Pyrolysis Central-hole expansion Temperature difference Transformation

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