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Research progress in CALPHAD assisted metal additive manufacturing

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China Foundry 2024年第4期21卷 295-310页

作者： Ya-qing Hou Xiao-qun Li Wei-dong Cai Qing Chen Wei-ce Gao Du-peng He Xue-hui Chen Hang Su China Iron&Steel Research Institute Group Beijing 100081China Thermo-Calc Software AB SolnaSE-169Sweden KTH Royal Institute of Technology StockholmSE-100Sweden Central Iron and Steel Research Institute Beijing 100081China

Metal additive manufacturing(MAM)technology has experienced rapid development in recent *** both equipment and materials progress towards increased maturity and commercialization,material metallurgy technology based on high energy sources has become a key factor influencing the future development of *** calculation of phase diagrams(CALPHAD)is an essential method and tool for constructing multi-component phase diagrams by employing experimental phase diagrams and Gibbs free energy models of simple *** combining with the element mobility data and non-equilibrium phase transition model,it has been widely used in the analysis of traditional metal *** development of CALPHAD application technology for MAM is focused on the compositional design of printable materials,the reduction of metallurgical imperfections,and the control of microstructural *** endeavor carries considerable theoretical and practical *** paper summarizes the important achievements of CALPHAD in additive manufacturing(AM)technology in recent years,including material design,process parameter optimization,microstructure evolution simulation,and properties ***,the limitations of applying CALPHAD technology to MAM technology are discussed,along with prospective research directions.

关键词： metal additive manufacturing CALPHAD integrated computational material engineering powder bed fusion material design microstructure simulation

Predicting gas and shrinkage porosity in solidification microstructure:A coupled three-dimensional cellular automaton model

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Journal of Materials Science & Technology 2020年第14期47卷 91-105页

作者： Cheng Gu Colin D.Ridgeway Emre Cinkilic Yan Lu Alan A.Luo Department of Materials Science and Engineering The Ohio State UniversityColumbusOH 43210USA Department of Integrated Systems Engineering The Ohio State UniversityColumbusOH 43210USA

Porosity formation during solidification of aluminum-based alloys,due to hydrogen gas and alloy shrinkage,has been a major issue adversely affecting the performance of solidification products such as castings,welds or additively manufactured components.A three-dimensional cellular automaton(CA)model has been developed,for the first time,to couple the predictions of hydrogen-induced gas porosity and shrinkage porosity during solidification microstructure evolution of a binary Al-Si *** CA simulation results are validated under various cooling rates by porosity measurements in an experimental wedge die casting using X-ray micro computed tomography(XMCT)*** validated porosity moel provides a critical link in integrated computation materials engineering(ICME)design and manufacturing of solidification products.

关键词： Solidification Cellular automaton microstructure simulation Microporosity evolution

Dendritic grain growth simulation in weld pool of nickel base alloy

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China Welding 2008年第1期17卷 6-11页

作者：占小红魏艳红马瑞董志波 State Key Laboratory of Advanced Welding Production Technology Harbin Institute of Technology

Dendritic grain growth at the edge of the weld pool is simulated using a stochastic numerical model of cellular automaton algorithm. The grain growth miodel is established based upon the balance of solute in the solid/liquid interface of the dendrite tip. Considering the complicated nucleation condition and competitive growth, the dendrite moiphologies of different nucleation condition are simulated. The simulated results reproduced the dendrite grain evolution process at the edge of the weld pool. It is indicated that the nucleation condition is an important factor influencing the grain morphologies especially the morphologies of secondary and tertiary arms.

关键词： microstructure simulation dendritic grain growth weld pool cellular automaton

Modeling studies on divorced eutectic formation of high pressure die cast magnesium alloy

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China Foundry 2018年第1期15卷 58-65页

作者： Meng-wu Wu Lin Hua Shou-mei Xiong Hubei Key Laboratory of Advanced Technology for Automotive Components Wuhan University of Technology Wuhan 430070 China Hubei Collaborative Innovation Center for Automotive Components Technology Wuhan 430070 China School of Materials Science and Engineering Tsinghua University Beijing 100084 China

The morphology and content of the divorced eutectic in the microstructure of high pressure die casting(HPDC) magnesium alloy have a great influence on the final performance of castings. Based on the previous work concerning simulation of the nucleation and dendritic growth of primary α-Mg during the solidification of magnesium alloy under HPDC process, an extension was made to the formerly established CA(Cellular Automaton) model with the purpose of modeling the nucleation and growth of Mg-Al eutectic. With a temperature field and solute field obtained during simulation of the primary α-Mg dendrites as the initial condition of the modified CA model, modeling of the Mg-Al eutectic with a divorced morphology was achieved. Moreover, the simulated results were in accordance with the experimental ones regarding the distribution and content of the divorced eutectic. Taking a "cover-plate" die casting with AM60 magnesium alloy as an example, the rapid solidification with a high cooling rate at the surface layer of the casting led to a fine and uniform grain size of primary α-Mg, while the divorced eutectic at the grain boundary revealed a more dispersed and granular morphology. Islands of divorced eutectic were observed at the central region of the casting, due to the existence of ESCs(Externally Solidified Crystals) which contributed to a coarse and non-uniform grain size of primary α-Mg. The volume percentage of the eutectic β-Mg_(17)Al_(12) phase is about 2%-6% in the die casting as a whole. The numerical model established in this study is of great significance to the study of the divorced eutectic in the microstructure of die cast magnesium alloy.

关键词： magnesium alloy high pressure die casting divorced eutectic microstructure simulation